Concrete house

/ Concrete house #61  
The energy performance of a house will be affected by these
items in descending order:

> air leaks
> R-value of roof and walls
> thermal mass

Blower door analyses for air infiltration have shown that ICF
houses typically have 1/4 the air infiltration of wood framed
houses (with vapor barriers).

Strength of ICF walls can be as much as 10x in shear vs.
2x6 walls with plywood/OSB diaphragms. Look at the photo I
posted showing an ICF house after Katrina and all his
neighbors. (Thread: Concrete Home Construction, AUG 06)

You can go to BuildCentral, Inc. for more info. This a non-brand-specific
industry site.
 
/ Concrete house #62  
dfkrug said:
Strength of ICF walls can be as much as 10x in shear vs.
2x6 walls with plywood/OSB diaphragms. Look at the photo I
posted showing an ICF house after Katrina and all his
neighbors. .

I believe !!!! I am convert! This is an awesome discussion!
Bob
 
/ Concrete house
  • Thread Starter
#63  
Patrick g,

You state it well and with more acuracy than I've heard in a long time.

docbob
I'm not tring to sell concrete homes to anyone. I have the ability to insure a well built home with todays knowlege to incorperate the latest energy efficiency. As you may know, Thermal mass is based on a key element, mass. Unless the layer of tile can weigh as much as 20 trucks of concrete, it can't compete. If you wanted to add thermal mass to a stick frame home, add a few layers of dry wall. Once a concrete home is up to temp, it takes days with out heat to drop a few degrees. That is why programable thermostats are not used in energy efficient heating systems/homes. The programable thermostats only save where heat loss is so great that re-heating is less cost than maintaining temp. You will never see a Geo-Thermal heated concrete home with such a thermostat.

High Thermal mass homes are very old. Adobe and sod homes use this technology and there not so old in relitive thinking. You should check out the studies I pasted in the first post.
 
/ Concrete house
  • Thread Starter
#64  
dfkrug,

Region based. In high altitude mexican locatons, I've stayed in homes with out window glass. The temp went from 95 deg f to 35 deg f in a single day. The mass kept the home regulated to a nice range. Of cource I had no choice, they had not heat or AC!

In cold climates, your list is in order. Concrete home cover all 3 pretty well.

Patrick M
 
/ Concrete house
  • Thread Starter
#65  
dfkrug,

I saw your wall a while back, I was and am very impressed you could fight back so much earth!
 
/ Concrete house
  • Thread Starter
#66  
Ok DocBob,

I'll let you go this time! just kidden. I hope I don't show to much passion for concrete. Not only do I like the engineering of concrete structures, but I love the design options. I'm building a 1" to 1 foot scale model of my home. I will post some photos as it is completed
 
/ Concrete house
  • Thread Starter
#67  
DocBob,

Just do a search for ICF. You will find hundreds of manufactures. Some are better than others but to get you started it will be fine.
 
/ Concrete house #68  
Paddy said:
Ok DocBob,

I hope I don't show to much passion for concrete. Not only do I like the engineering of concrete structures, but I love the design options. I'm building a 1" to 1 foot scale model of my home. I will post some photos as it is completed

No, I love your passion! And please post the pics of your model.
Bob
 
/ Concrete house #69  
Now to get plant frabricated concrete houses delivered in panels and placed by cranes! ??
 
/ Concrete house #70  
Let us not ignore the floor. Although traditionally the priority for insulation has been first the roof/ceiling then the walls and then the floor, maybe if it gets considered. It is important to insulate under a slab and to have a thermal break between the dirt outside the foundation and the floor, especially in cold climates.

My basement has 4x8 sheets of 2 inch rigid high R-val foam under the slab and on top of the 16 inches of washed septic gravel. The basement floor has no hydronics and so far this winter the basement T'stat's thermometer has run at about 72 degrees all the time with its thermostat shut off. I have central hot and cold air for the basement but it doesn't run much, especially when it is turned off. The walls have R-11 rigid foam insulation on the outside between wall and back fill.

There is some heat coming from "Hydronics Central" where all the manifolds and controls and hot water storage is located in the basement. I have put foam insulating sleeves over all exposed hydronic lines where I could and that reduced the heat getting out of the system into the basement a BUNCH.

I have a friend who had a recreational leashold about a hundred yds from mine in Baja California. He had a hydronic heated earth sheltered concrete home (about 5000 sqft) rented out while waiting to find a buyer. This was in Idaho. He got a call from his renters claiming the hoiuse and DHW heating systems failed.

This was in the depths of winter with several feet of snow on the ground in Idaho. He had to drive all the way back to check it out. Seems that they could still take showers but the water wasn't quite hot enough and the house was down to a uniform 68 degrees not the 74-75 they preferred. The solar preheat on the DHW was maintaining a fair temp, just not the 125 that the gas DHW heater topped it off to when the system was working correctly.

Anyone guess what the MALFUNCTION was??? Yeah, the idiots let the propane tank run dry and the house was still holding 68 after a week. There was no problem except for the short between the renter's headsets. One propane delivery later and all was OK so my friend could drive back to his winter haven in Mexico.

Over the Christmas holiday my master suite lost about 4 degrees in 3 1/2 days. I turned the 'stats down as an experiment to see how the various portioins of the house faired.

NOTE: You can use programable thermostats in a hydronic installation if you use them wisely, in situations where they can help. One such application is the bedroom where some folks prefer cooler sleeping temps than daytime temps. With ICF construction you are decoupled from much of the thermal mass (the walls) by (in my case, a minimum of 2 1/2 inches of styrofoam) and the hydronic heat is in the ceiling with only a layer of sheetrock for thermal mass. Sheetrock has a rather low R-value and not much heat storage for a single layer. The response time of a hydronic system in these conditioins is pretty good, way faster than a hydronic slab. So if desired you can run lower night temps and get up to the desired daytime temps pretty fast. Most of the floor has pad and carpet so there is a decent R-value between the slab and the room's volume. (There is some tile but it isn't so cold underfoot as you might think since it is heated by IR from the ceiling and the slab it is on is insulated from the dirt.

Additiionally, my geo heatpump can provide hot air along with the hot water if desired. If you really wanted to get the morning temp up to the daytime setting in a hurry you could program the separate hot/cold air controlling t'stat to give hot air to help out.

This can be used to advantage during the "shoulder months" where in our climate we have a couple hot days and then a cold day or two and then hot and then warm etc. We have random, rapid, and large temp fluctuations. If the house is comforable and the slab is heated as required to shed the same heat as the room looses to the outside then all is well until the next day is 25 degrees warmer and then you can easily overheat as the slab can't respond fast enough.

So, during the shoulder months, I can set the "air" thermostats to assist the "water" thermostats. I can derive part of the heating from the floor. The floor stays warm and comfortable but not hot enough to supply all the required Btu's. The floor heat is supplemented with hot air when required. Then on a hot day the air stat shuts off and you don't overheat (as much if at all.)

The two stats can be set for mid winter cooperation as well. If the air stat is set a couple degrees below the water stat then no hot air is typically delivered but if during a party a lot of comings and goings and wandering out to see the view from the back porch brings in a lot of cold air, then the hot air kicks on and brings the air temp back up to within a degree or two of what it was prior to opening the doors. Once the air stat is happy it shuts that system down and you are hydronic only again. The hot air gives you the ability to respond much quicker to a change of demand. Without the hot air, after thte doors were closed the air would warm back up in a while and all would be OK but you wouldn't be comfortable for a while.

If you want or need a faster reaction time for your radiant heat then consider radiant ceilings. They work just fine and respond to changing demands much quicker. They work very well with ICF walls since the room air is isolated/insulated from the thermal mass. Radiant ceilings do warm the floors, even slab floors, just not as much as in-slab hydronics. In carpeted spaces, radiant ceilings warm the floors quite well as the R-value of the floor covering prevents the heat from escaping and the rug gets warmer (my feet are happy.) In fact if you want thick pads and carpets then radiant ceilings are a better choice.

At a given delta T between the inside and outdoors (temporarily ignoring infiltration) there is a steady state heat loss, a given number of Btu's lost per hour. If your heating system replaces those Btu's then the inside temp is constant. This is true no matter what the wall's thermal mass is. High thermal mass tends to dampen variations in temperature but thermal mass alone will not reduce your requirement for Btu's to replace those lost to the outside. That is the job of insulation and to an extent reduction of infiltration.

As far as a thermometer is concerned it really doesn't matter where the Btu's come from, the floor, the walls, the ceiling, or a 55 gal drum converted to a stove for burning junk mail. It is like the lady of the evening and the customer. She doesn't care HOW you got the money just THAT you got the money. The only "MAGIC" regarding in-slab hydronics is that you are directly heating a large thermal mass and it acts like a giant flywheel to help even out variations in temp. It is a good news bad news story. The good news is that it won't change temp very fast and so is comfortable and contributes to stability (usually.) The bad news is that it doesn't change temp very fast and when it is shedding enough Btu's to make you comfortable at a specific delta T it can overheat you if the outdoor temp spikes or you will be chilly if the outdoor temp plumets.

In-slab hydronics with no additional bells or whistles works best when outdoor temps are slow changing. In-wall hydronics invites punctured water lines and should not be used in or below picture and shelf hanging heights. In ceiling hydronics is good and it is easy to retrofit, way easier than retrofiting in-slab into (onto?) a slab floor.
I have in-slab and in-ceiling hydronics in my shower. If you raise the radiant environment suficiently then you don't need a door or curtain for the shower for comfort reasons.

There is also hydronic cooling and dehumidification. It is typically a BAD idea to try to cool your slab enough to cool the house as the RH will go up and you will get wet tile floors and/or soggy carpets. hydronically cooled upper walls and ceilings have been done successfully. There are some hydronic cooling and dehumidifying systems that work well but look a little too INDUSTRIAL for my taste.

There are hydronic heaters made to install under base cabinets and to pull in and then emit their heated air in the toe kick space. I recycled that design for a distributed hydronic heating and cooling/dehumidification system. The bid from the manufacturer for the required mods was quite modest but could be done as a DIY project just fine. There was just one minor problem, preventative maint sort of thing where you use compressed air or a water hose to blow lint and dust out of the unit. All NON-TRADITIONAL activities focus resistance to a new concept.

If you like metal sculptures and reflecting pools then I have the design for you! Yuu run refrigerant from a compressor in a metal sculpture, say a tree with leaves) which then quickly frosts over in a beautiful display of Jack Frost right there in your house. After the thickness of the frost and ice gets to be too insulating for high efficiency of cooling and dehumidification is retarded the unit goes into defrost mode and the ice melts and chunks fall into the reflecting pool hitting leaves and making delightful tinkling sounds and melting in the pool which overflows to wherever you want the water, separately plumbed for irrigation, toilet flushing, or down the drain.

Maybe better you would like a waterfall wall. A wall can be covered in thin decorative metal in the form of several narrow steps (ripples.) The freon in tubes on the backside of the metal causes the metal to frost up removing humidity from your indoor air. The defrost cycle causes a cascade of ice and water to run down the ripples of the structure into the pool below were excess is plumbed away. Since comfort is largely a result of your radiant environment a large cold surface will cause occupants to feel cool as the radiant temp of the wall is so low it basically SUCKS heat out of its surroundings, including you.

Pat
 
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/ Concrete house #71  
We live in an earth sheltered home. It was built in 1984.It is open in back for 2 car garage and 2 intrance doors and in the front on 3 sides. It has regular swinging doors in the back and 1 inch thermopane sliding doors in front. It has a 36' greenhouse on the front facing south which gathers a lot of heat in the winter on sunny days. In this greenhouse is a 10' long brick and concrete fireplace that goes from floor to ceiling and it absorbs a lot of heat and transfers it to inside. The house was built with concrete walls and has spancrete for ceilings, it has the grooves and was sprayed with a small popcorn type spray. The spancrete is the same stuff used on bridge overpasses. There is about 3' of dirt on the roof. It is pretty efficient in that when we leave for a few days and turn the heat down to 50, it doesn't kick the furnace on even when it is below freezing outside. It is basically a basement, but does feel like a warm inviting home. Lots of light from the 6 patio doors, 2 -10 footers and the rest 8 foot span. The fireplace is connected to the air ducts and has a 3 speed fan that will heat the whole house with wood, it doesn't take much to run you out, I know this cause my wife loves to keep it burning. I think these were one of the early ways to try to go efficiant and in our case , still does. If you are interested just go to Davis Cave Homes and you will see their idea of how to build earth friendly homes. The ones below are our plan, but was modified slightly by the people who built it. John
 

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/ Concrete house #72  
Egon said:
Now to get plant frabricated concrete houses delivered in panels and placed by cranes! ??
This has been done for a few years. I worked part time for a Lumber drywall business several years ago and we delivered drywall to a place that was totally constructed with concrete. It was delivered in panels and set in place with cranes. They used steel studs nailed to the inside walls and then insulated and drywalled. They used some sort of cemented gravel troweled to the outside walls. It looked pretty good when done. I guess it could be bought for housing for a price.. John
 
/ Concrete house #73  
Concrete sure has allot of advantages over wood, but I'm wondering at what cost? Have you done any price comparisons in building each of similar design or floorplan?

I can sell a stick built house with brick on all the exterior walls and nicely finised on the inside for $70 a sq ft and make a decent profit. Homes here in the $100 sq ft range are pretty high end with granite counters, custome cabinets, tall ceilings and an interior lot at a golf course.

How close in price are they to build? If you spend twice the money to build the house, then just the interest in the additional expense might pay for the savings in utilities from the better insulation properties of the concrete home.

Thanks,
Eddie
 
/ Concrete house #74  
Davis Caves was one of the fairly early popularizers of earth sheltered architecture. I havent followed them lately wbut 10 years ago they were still not so modern in their approach and didn't really have many designs that appealed to me. There are a fair number of earth sheltered homes that I have come across in south central Oklahoma. None I think were Davis. Some are DIY and have had some problems due to lack of knowledge on the part of the owner/builder but there are some I have seen that are very well done.

The "heat it with a candle and cool it with an ice cube" comment is often true with properly executed earth sheltered designs. Blower door test? We don't need no stinking blower door test! Infiltration is not too much of a concern and is limited to a few features that are easy to take care of.

It is extremely important that a truly TIGHT home made with modern materials should have a mechanical ventilation system to avoid the "sick home" syndrome. The only fresh air you get is what you engineer into the space. Radon can be an issue. I put a perforated pipe into the washed septic gravel under my basement slab and took it to the roof. Any positive pressure under the slab will be bled off to the air above the roof. The vapor barrier under the slab will ensure the radon has a much easier time geting to the roof than through the slab. I didn't test for radon, just provided a vent for it. It was less cost and hassle to provide a vent than to get a definitive test. I suppose I could put a baloon over the vent and see if it gets blown up if I run out of real things to do.

My wife was visiting a lady who was living in an earth sheltered home and was told that after the lady's husband died her friends came over for tea and sympathy purposes. During this they happened to look out the front windows and saw a lot of boards and debris in the air. This puzzled them until they investigated and found that some of the outbuildings had been taken by a tornado which passed over the house and they didn't notice till they saw the debris up in the air.They never heard it and if they hadn't lookjed out at just the right time would not have known what happened.

About costs. Concrete costs more to build, usually. Can you recoup the difference in energy efficiency? Some. Earth sheltered has little outside maint. so there is a decent savings there. Fire insurance can be cheaper. Many choices effect the long term cost of ownership. If sales cost is your only or primary concern then cheaper construction is probably going to sell easier, not neccessarily be a better deal for the client, but easier to sell. Manufactured homes with steel frames and temporary trailer tongues can be cheaper by the sq ftto buy but are not typically the cheapest to own over the life of the home.

You can easily get beyond the point of diminishinig returns in pursuing energy efficiency where additional $ spent will take longer to recoup or might never be recouped. This is true too in concrete construction. You need an informed buyer not just anyone with a job and a credit rating to sell a concrete home. For buyers interested in the max glitzy features for the least $, a concrete home would be a hard sell. If termite damage, fire damage/safety, storm damage and such are important issues then concrete at its increased prices starts to look better and better.

You will note that although there are subdivisions entirely made up of concrete homes, the vast majority of comments here do not relate to mass produced and marketed housing. The homes under discussion for the most part are one off custom homes which would most likely be more expensive per sq ft than the typical stick built home even if they were stick built as well. Profit was likely NOT a motivation in any of the homes under discussion. This is not to say that concrete homes can't be built and sold at a profit because the guy who did my ICF has build a lot of ICF houses in the area surrounding Purcell, Oklahoma. Mostly they go unnoticed as they do not patrticularly differ in looks from many other homes, stick built or otherwise.

A good friend of mine has a son in Florida who recently completed a three story block home next to the beach (it looks like a 4 story home.) The first floor is above the garage which is on the ground level. The garage doors, both rollup and passage, are designed to be blown away and allow storm surge to flow through and not harm the structure. The foundation is pier and beam and the piers are DEEP. The block walls are 100% grouted and have a healthy rebar schedule. He is pretty much huricane proof. Storm covers were designed and attachment points were built in for them. No last minute nailing on of plywood. Of course his heating bills are nearly zip in his climate but they do have to run the A/C for humidity control and to cool. He too has very low infiltration in his concrete home and has engineered in proper ventilation.

He spent more per sq ft than he had to but he will not be rebuilding after every storm. How do you assign a $ value to not being displaced and having to go through the hassle of rebuilding or major repairs every so often. What is the peace of mind worth?

I sold my wife on living in tornado alley by promising her that her master bedrooom would be a safe room and she would not have to worry about tornados or be disturbed in the middle of the night by a NOAA weather radio setting off an alarm because of a storm. How do yoiu assign a dollar value to a feature like that when selling a home on spec? Same answer... you have to have an enlightened buyer, even if you are the one to provide the enlightenment.

In my personal situation, I don't expect to ever sell this house as I fully intend to stay here till they cart off my body. So comparative analysis to support a sale is not an issue. There was no loan involved and this joint is payed for so interest on the increase is not an issue.

Pat
 
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/ Concrete house #76  
EddieWalker said:
Concrete sure has allot of advantages over wood, but I'm wondering at what cost? Have you done any price comparisons in building each of similar design or floorplan?

Eddie

I have read that the "shell" of a house represents about 10-15% of the total cost of a home.
Bob
 
/ Concrete house #77  
EddieWalker said:
Concrete sure has allot of advantages over wood, but I'm wondering at what cost? Have you done any price comparisons in building each of similar design or floorplan?

I can sell a stick built house with brick on all the exterior walls and nicely finised on the inside for $70 a sq ft and make a decent profit. Homes here in the $100 sq ft range are pretty high end with granite counters, custome cabinets, tall ceilings and an interior lot at a golf course.

How close in price are they to build? If you spend twice the money to build the house, then just the interest in the additional expense might pay for the savings in utilities from the better insulation properties of the concrete home.

Thanks,
Eddie

My builder told me ICF is about 6% more than conventional construction. Many people spend a lot more on fancy kitches, etc. I had a bid for 2 X6 walls and it was about 1% more than the ICF.
 
/ Concrete house #78  
It is correct about not knowing about storms, It is very quiet inside. We don't have radon problem but we do run dehumidifiers which could be costly if you need to run them all the time. We moved here from a conventional home built we built in 1992 and I would not necessarly buy another earth home. Thing is , I will probably be here till I die, We do love this area.
 
/ Concrete house
  • Thread Starter
#79  
Egon,

They do make concrete sandwitch panels delivered on site. The issues I have;

1) The foam thickness is limited to 2" (R-10)due to lifting. If the slabs want to slide the foam will not stop it. I want 6" of foam
2) Leaks in the bacement. I will pour a continous wall. No joints every 4 feet!

Patrick
 
/ Concrete house
  • Thread Starter
#80  
jwnge

What is an Earth home? How is your home built, wall construction elevation and such

Patrick
 

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