Radiator repair

/ Radiator repair #1  

deepNdirt

Veteran Member
Joined
Sep 17, 2009
Messages
2,277
Location
Nth East Ga, USA
Tractor
yanmar YM-1700
Well it happen!
last week while having some seat time moving dirt about 200 ft for 5 hours, I got a bit impatient with my travel speed so I revved-er-on-up,
apparently too much:cool:, after a moment I began to smell hot antifreeze, I figured it was blowing into the overflow bottle, but just in case I decided to shut-er down to take a look, What I found is the dust from when moving the dirt must have halfway clogged the radiator causing it to build up pressure swelling the radiator and slightly opening the seam at the top where it's put together,
I've attempt to make the repair myself with solder although it is still leaking ( slightly ):confused: I dry everything off and watch for where the fluid may be coming from? (nothing) it's not until the next day after sitting a while when I note a small amount of fluid laying in the bottom of the shroud,... No more than it is leaking at this point I can probably continue to use the tractor and simply keep a check on the water... Though I do know how important it is for this make of tractor ( ym1700 ) and it's type cooling system needs to be optimal in order to keep the water circulating,
Should I go ahead a replace the radiator? ( who has them ? ) should I take it completely off and have it tank tested and let a professional repair it? ( what expense am I looking at ) the weather has been rainy here so I haven't had a opportunity to actually use the tractor to get it up to working temperature to see what happens,
 

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/ Radiator repair #2  
The first thing I would do is replace the radiator cap. It was supposed to be the weakest point, and it should have relieved the pressure before there was any damage to the radiator. If it is a standard automotive radiator cap, and it has pressure ratings on it, you can try going down one step so it blows sooner. This will keep less pressure on the radiator.

I believe most people are going to tell you to replace the radiator. However, if you can do a good job of repairing it, (or get it to a radiator shop), and don't mind working with one eye on the temperature gauge, (not a bad practice anyway), you certainly could use it.

I am sure a new one will be costly, most will argue a new engine due to trying to use a damaged radiator, is also costly.
 
/ Radiator repair
  • Thread Starter
#3  
Replacing the cap brings up a good point, I always clean the radiator screen and monitor the overflow catch bottle after each time I use the tractor if when used for long period of time, the bottle almost always has estimated 6-ounce of fluid in it so I know the cap has been allowing the water to enter the overflow, although as you stated this last time it may not have, resulting in the pressure building up and blowing out the seam,
OK now I am assuming by closely examining the radiator that it has swollen, what I really would like to see or know is to clarify if it has in fact swollen or if perhaps this is the way they are suppose to be, can anyone provide this information? if you would please take time to look closely at your radiator and see if it looks straight /flat or slightly bulged front and back side?
this will help me to decide if I need to go ahead and replace the radiator? or weather to have it properly repaired,
Thanks Folks!
 
/ Radiator repair #4  
I had a 66 Impala that had a radiator leak. I had it fixed twice by professionals and twice myself. After looking back at all the effort and aggravation, I think I should have just bought a new one. I spent far more on the towing and repairs than a new one would cost.
 
/ Radiator repair #5  
You are doing as good a job as can be done looks like but its time for professional repair or replacement though.

I speak from experience here on a repair-let a radiator shop do it they vat them in a mild acid that completely cleans it and solder will actually stick plus you have leaks ready in other places you dont know about yet.

That and they can rod the tubes out and get the efficiency back mostly and pressure check. Definitely get a new cap btw thats good advice. good luck
 
/ Radiator repair #6  
unless you have added a water pump from a 2000, that ym1700 is a thermosyphon system... also.. make sure you do not get too strong a coolant concentration.. it can effect the thermosyphon.

as tot he repair.. It looks like you have had at least some exp soldering.

I'd pull her out, drain rad.. clean up.. and go at it again.. using flux.. lots of flux. the more the better..

I have a rad in a ford 850 that is probably more solder than brass, copper or aluminum.. :)
 
/ Radiator repair #7  
This is me, but i would buy a new one. I think there $250 from Hoye tractor. You can also find them on ebay for about the same maybe a little less.

NO my radiator does not buldge, its pretty flat looking, at least i have had an original and now a replacement and they seem flat. Did not go look yet as im at work.

But seriously this tractor has worked for you and had little in repairs go into it. If you can swing the $$ i would buy a new one just to make sure your back to specs.

Just a roding out/ check i think will run you at least $50 and if there sodering i can see another $30-50. Your close to halfway to a new one at that point. And unless you just cannot bear another $150 i would go new. This is just me though.

Like said before i think the peice of mind on this engine is worth it, thats way cheaper than surfacing head , new gasket and potentially liners or piston.

Oh and i do know that Rads can be serviced and serve life fine for years after, just on these deisels i am more worried about heads blowing than in a gasser.
 
/ Radiator repair #8  
I dont know where the radiators come from that are being sold for these but every single radiator I install anymore is china or some other foreign country.

They are pretty cheaply built and most are aluminum/plastic construction occasionally I see a metal one but still cheaply built though. They work most of the time and fit terribly all the time and sure are not like OEM stuff that used to be made here or Japan like nippondenso etc.
 
/ Radiator repair
  • Thread Starter
#9  
I don't know where the radiators come from that are being sold for these but every single radiator I install anymore is china or some other foreign country.

They are pretty cheaply built and most are aluminum/plastic construction occasionally I see a metal one but still cheaply built though. They work most of the time and fit terribly all the time and sure are not like OEM stuff that used to be made here or Japan like nippondenso etc.

Yeah I have seen what you mean, I replaced the one on my wife explorer last year, the one I received as a replacement was different in many ways, (more plastic )when reinstalling the shroud there was a 1" gap at top and bottom between the radiator and shroud, It look like some sort of filler pc. would be needed to close off the gap so the air would draw completely through the radiator instead of partly through the gaps, though I have been running it like this all this time with no issue's
The radiator from my tractor is certainly all metal or actually copper & brass maybe Some aluminum, I'd hate to give up a solid built radiator for a el-cheap-o built one, maybe as mentioned I'll take it to a shop and have them give an estimate on properly repairing it , that is if it can be repaired,:cool:
 
/ Radiator repair #10  
Yup thats what I see all the time too. Any decent radiator shop could build one of these from scratch it wont be cheap but it will last another 30 years too.

That and maybe you get lucky and this one can be torn down rodded and the core resoldered to the headers and it will be as good as new chances are fair to good I think. :thumbsup:

(my radiator shop gets $95 to do the tear down, rod and paint fwtw)
 
/ Radiator repair #11  
I had the same problem on my ym165d.I ended up pulling the radiator,and took to radiator shop and had it cored out soaked repaired, and painted for $90. Its like brand new.I did get a new cap from Hoyle.I did read here not to long ago that the new radiators don't have the clips for the screen. Pete
 
/ Radiator repair #12  
The replacement i got is china made. Its all metal construction. I think i had to wedge in the fan shroud, but thinking it was tight before, but in my mind seems like the fan shroud sat back farter as the radiator may have sat 1/4" closer to the fan? Other than that it was a pretty good fit. You use your mounting bolts, oh the screen does not fit as well as the original, the clamps are not as good and it kind of sits there unlike the old one thats more in a track.
 
/ Radiator repair
  • Thread Starter
#13  
I'm wondering if a radiator would have to be the same in size and capacity? I remember having an old radiator left over from when I converted my '66 mustang 6 cyl. to a v/8 having to use a v/8 radiator, I still have the smaller 6-cyl radiator in very good to like new condition, although in comparison to size the radiator is about 3" wider and 1" taller, the inlet & outlet are close to the correct location, how ever to use it I would have to remove the side hood covers from the tractor and most likely change the rubber hoses, thinking on it though Not sure I would want to do this... perhaps I can sell the mustang radiator to help fund the repair on the tractors one, anyone need a good '66 mustang 6 cyl radiator? real cheap!;)...... But the question still open for an answer...... should a radiator be of the same capacity? or could a larger thicker one that would hold more liquid be used? would it be more beneficial to the tractors cooling system? or would it cause a problem with circulating the fluid,.... just thinking out loud , if one were to have a custom rad built...might as well build it larger and better, right! with all I have done to my tractor it's obvious I'm not out for keeping it original,:D
 
/ Radiator repair #14  
Good question and in my case there wasn't any extra room. I wanted my radiator shop to re-core mine with an extra row of tubes and a longer core but there wasn't enough room. Yes is the answer but will you have the room?

They told me they had a special fin or tube (dont remember which think tube?) that effectively added 25-30% to the cooling capacity and that could help but I never did anything just left as is and its ok I think its undersized but it works.
 
/ Radiator repair #15  
If its to big you wont warm up in cold weather, as there is no thermostat, right? Well as long as your just putting around.

Also after replacing and pulling mine a few times there is no way a mustang larger radiator will fit. You will ahve to leave the fan shroud out totally and be way close to the core of it. Also if yours is like mine with the tiny drain tube in the bottom you will have to plug that device on the radiator side of it. This is used to drain the block and the radiator.

Seriously at least take it to be rebuilt! Dont hack it up and try to make something fit. this thing seems to have such close tollerances i dont think you will find anything that will work.
 
/ Radiator repair #16  
Ebay is about $280+$30 shipping. Hoye is $285 + shipping, not sure if its still the $15 cost in that size box or not?
 
/ Radiator repair #17  
If its to big you wont warm up in cold weather, as there is no thermostat, right? Well as long as your just putting around.

This is true, but you could partially block off the air, and then if one side got plugged you could remove the blocking plate for emergency cooling. Jus a thought here, I think fixing the old one is the best idea. These plastic tank radiators fail to easily.
 
/ Radiator repair
  • Thread Starter
#20  
I decided after all the trouble I went through to remove the thing,having to take half the tractor apart and that darn bottom hose clamp is a booger with the shroud being in the way on that corner, plus me having a FEL on the tractor didn't make it any easier to reach, why should I carry it to a shop and let them make the easy money:cool: so! I got the thing out and once again attempt to do the repair, this time I can see all area's of the radiator, I cleaned and flushed it good, wired wheel the paint off, ( looks so clean and shiny almost didn't want to re-paint it):D but I did, I melt away the old solder and re-apply new all around the seams & and filler neck, I had no way of plugging the inlet holes to check for leeks, so I'm keeping fingers crossed, after some bloody knuckles from the cabbage grader the radiator is in place with hoses attached, I still have to reassemble the tractor:cool: and fill the radiator with mix, I hope all my effort will be rewarding when saving some $$$,
 

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