Well, since the subject of HST VS Gear trannies on forklifts has come up... I'll bet you'd be hard pressed to find a gear forklift offered for sale anywhere. Why? Because they are not safe nor easy to operate. I've operated forklifts anywhere in size from my little 1500 pound PT up to 20 ton units loading freight at the airport. I've only come across one gear forklift in my 30 years of operating forklifts and I have a story to share about that gear forklift. (probably told it before, but here it is again)
Back in the early 80's I was called out on a cold rainy night to the airport to load a
Beech 18 (tail wheeled twin engine freight plane). I get out there and find I have to load two skids of catalytic converters. Now, if you've ever lifted a catalytic converter, you know they are heavy. The problem with a Beech 18 is that there is a wing spar about a foot tall across the floor of the airplane. You can't load both skids rearward of the spar or the tail will not come off the ground when it tries to take off. The deal was $20.00 an hour for the forklift and operator. The pilot is supposed to actually load the freight once I stick it in the door. So I stick the first skid in and he tries to push it up hill up towards the front with a Johnson bar. That ain't working. He starts cussing at me to help him out. I tell him that isn't part of the deal, he is going to have to unload the skid and move the individual converters ahead of the wing spar. He gets all nasty, calls the owner of the company and the owner tells me to do it. No increase in pay, just do it or I'm fired. So I get in there and start moving converters and the pilot walks away and has coffee. He ain't gonna help me

. It takes me about a half an hour to move all of those converters up to the front of the airplane. I am hot and not happy and he comes out and starts cussing at me about being slow, etc.... and he's gonna be late now. I tell him to shut the bleep up and get out of my way and start to load the second skid. He gets in the plane and starts guiding me in. It is really raining now and he is cussing at me to hurry up, etc... as he sticks his head out the door, my foot slips off the wet clutch pedal and the forklift lurches forward. He sees the metal skid basket coming at him and ducks inside just as the basket smashes into the door frame. The forklift bounces off the plane and as I am trying to mash the clutch to the floor he pops his head out cussing just as my foot slips off the wet clutch pedal a second time. I smash into his airplane again, this time caving in the door post. He ducks in and I'm pretty sure I did it a third time. By then he thinks I'm trying to kill him and he does not come out again. I set the skid in the plane and drive away. I'm shaking from being cold, wet and just about killing someone. He comes in and apologises for being so rude and asks for a sledge hammer to pound out the door frame. I charged him and extra $20.00 for the labor and he didn't say a word.
My point being...
Gear forklift is just plain dangerous. You can say the operator is unskilled, etc... but the fact of the matter is I have not seen a new gear forklift in 25 years. Why is that? The industry does not want them, that's why.
Maneuvering a gear FEL around people, tight spaces and expensive property similarly to how a forklift would be used is not a good choice either when a safer, more accurate tool exists.
We can beat this argument about gear VS hydro to death. Both types have their place. However, the fact of the matter is, a hydro allows the operator more precise positioning, faster speed and direction changes, and safer operation in many, many tasks when compared to a gear tranny. You can ponder all you want. Until you get out there and operate them yourself, you will never know for sure.







