tractor grader construction

/ tractor grader construction #1  

Renze

Super Member
Joined
Oct 24, 2003
Messages
6,305
Location
the Steernbos (Holland)
Tractor
Zetor 3011, Zetor 5718
Does anyone know a better construction to build a tractor drawn grader, that goes inbetween the standard 3pt grader and the motorgrader ? i want the functionality (tilt, swing and offset) but not the cost of slew rings and many pivots.

I have made some sketches, but i'm not sure how to attach the blade to the frame, and where the offset pivot must go: on the headstock, or should i mount the blade on a separate offset arm ?

The blade is 3 meter wide, 45cm (18") high. I have 5 inch round tubes to use for the frame.
 

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/ tractor grader construction #3  
Renze,

What about using a floating "A" frame with the point attached to a ball hitch (like a trailer hitch) near your 3pt) and the center pivot pin attached to a cross bar between the legs of the "A". (A center pin is necessary if you do not want a ring) The individual lift cylinders could attach to the legs of the "A" and rotating cylinder could attach to the "A" frame. To get your offset the easiest way will probably be to slide the blade, like flail mowers that have the sliding hitch arrangement. That would give you all the movement you are asking for. Well it would be difficult to get the blade swing and offset of a real grader without going to the ring, but it would get most of the action that you would need.

You might need to raise the bridge frame a bit to give yourself a bit more room for maneuvering the blade. That center pin and the attachment for the pivot will have to be very healthy to stand the torque of working with a corner of the blade.

A motor grader is really a marvel of movement. A good operator can do amazing things with the blade on one. We used to swing them off to one side and practically upside down in order to trim the cutting edge straight for finish work.

Mike
 
/ tractor grader construction
  • Thread Starter
#4  

That aint no good... a 5245 mfwd with loader, brings in at about 4 metric tons, and will warp it like a soda can..
I sure need the heavier variety: #1 Double B Repair Pull-Type Road Grader

I also want it 3pt hitch mounted, so it can push itself off the tractor and use its full weight to pull a ditch. A drawn grader needs a fair amount of weight to remain on the tires to prevent being pushed aside by its blade.

One thing i'm missing on this one, is the tilt feature....

What about using a floating "A" frame with the point attached to a ball hitch (like a trailer hitch) near your 3pt) and the center pivot pin attached to a cross bar between the legs of the "A". (A center pin is necessary if you do not want a ring) The individual lift cylinders could attach to the legs of the "A" and rotating cylinder could attach to the "A" frame.
I am also thinking in that direction.. i have an old lower link arm with Cat 2 hitch balls. I think that will do the job, because the biggest forces are applied when the ball is not in motion..
About the A frame with 2 legs, i think i would simply replace one leg with a hydraulic cylinder to get my rotation.

Another important design feature i want, is that the cutting depth must remain the same during side shifting on the move: I need this to pull the first ploughing furrow back from under the fence after re seeding a pasture. We use posts every 4 meter, which is a lot of movement.
My brother has just taken a contract on a major park landscaping job, and he can use it for the cost of building it, so we both end up cheap ;) In the park are a lot of trees to manuever around, where the same thing counts: the depth must remain the same during side swing.

To get your offset the easiest way will probably be to slide the blade, like flail mowers that have the sliding hitch arrangement. That would give you all the movement you are asking for. Well it would be difficult to get the blade swing and offset of a real grader without going to the ring, but it would get most of the action that you would need.
Do you have a good example of a poor man's sliding blade ? I am afraid of the dirt getting into it, but i do like it for aforementioned reasons.

That center pin and the attachment for the pivot will have to be very healthy to stand the torque of working with a corner of the blade.
Thats why i want a simple construction... A turret that can take this abuse, will get too expensive...
 
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/ tractor grader construction #6  
you can still get an off set by useing a three point set up like i have. with a seven foot blade that is wider than the tractor and using a three point hitch draw bar when i need to off set i hook the hitch to the outer most hole. this lets the grader run a few feet out side my track.
 

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/ tractor grader construction #7  
Could you use a single wheel in the back, and use a three-point tilting mechanism(cylinder replacing a lift bar) to tilt the blade?

Chris
 

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/ tractor grader construction #8  
Do you have a good example of a poor man's sliding blade ? I am afraid of the dirt getting into it, but i do like it for aforementioned reasons.

Cat puts a hyd cylinder there in their big graders for the side shift. Dirt does build up in there, but I do not recall ever seeing one leaking or needing to rebuild a cylinder.

I could not find a pic in a hurry, but I will post a couple of pics of Flail slides that I believe could be adapted behind a blade. Basically 2 parallel shafts and a hyd cylinder to slide the blade along those shafts.

Here is another idea for a grader in the pull type. Definitely heavy duty.:cool: Orrr? Maybe you just want to modify your tractor thusly. :D

Mike
 

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/ tractor grader construction
  • Thread Starter
#9  
I doubt if the mechanism of the flail mowers with the two sliding pipes is heavy duty enough...
The belly grader, it would limit the use to one tractor. My 3011 is used for all the small jobs because its compact and nimble, so a wheelbase extension and a 3 meter wide blade wouldnt do that any good, and the 5245 has a huge frontloader subframe which leaves no room for the grader mechanism.

The 3pt drawbar isnt my favourite either because i want to use the 3pt stabilisers to keep the blade on course when cutting a ditch.

about the single tailwheel, i am thinking in that direction too. My idea is to just drop the 3pt hitch all the way so it pivots between the tailwheel and the lower link arm attachments right under the rear axle ( no skips and ducks of the blade when the front wheels hit a pothole) but i dont know what the slop in the 3pt linkages do when i have a kingpin in the 3pt frame: It would put the 3pt off center of the line between the carrying points (grader wheels and the tractor rear wheels) which i expect, will make it wobble clockwise or anti clockwise, as much slop there is in the 3pt ball joints.

Maybe i need the grader wheels on a steered arm, which is connected to the 3pt headstock by a parallel arm... Then the frame steers into a Z.... i have to think over what happens then...

I have to do some calculated guesses on what will happen to a slider frame, made from C channel with heavy flatbar welded to the back, working like the fork sliders on a commercial forklift truck..


...But maybe the sliding design of two pipes isnt as bad as it looks, in a heavy duty execution.. We might have some piston rods and hardened bushes of an 18 ton loader at work.. Chromed 3" piston rods and hardened grenade motif bearings should take a lot of abuse...


On edit: a pull type grader with hydraulic lift at the rear wheels, hung from the standard trailer drawbar, might be even simpler. I would just steer the axle (maybe walking tandem) aside for the offset, and ballast it enough (fill the hollow 5" pipes with concrete and scrap) so it will pull straight..
There is no blade pull on the rear axle steering pivot, which would be a better place to pivot than the headstock.
 
/ tractor grader construction
  • Thread Starter
#10  

Larry has built a great blade, but i dont have the resources (nor the friends ;) ) to build it with a worm gear rotation...
The double pivot with sort of gauge wheels is my B route, I do keep that open as an option, but my worry is that mine must be able to take a bit more bashing, because our tractors outweigh his by a factor 3 to 4.... Thats why my A route is a fixed frame with a minimum of pivots... But if that means i have to use a blade slider, maybe the headstock pivot, up and away from the dirt, would still be the better choice...

As Mike said, a rotating mechanism must be pretty stout to take the forces when meeting a root when cutting a ditch with the end of the blade...
 
/ tractor grader construction #11  
You might take some time to see how the horse drawn units were made. One of the farms when I was a kid had an ancient horse drawn grader that one man would ride on the back and turn large hand wheels to operate. We pulled it behind a 1066 and could stop the tractor before the duals and fluid were added to the tires. This 100 year old unit had all the movement you are looking for, at least each direction. all though with screws, gears, slides, and pins.

I don't have any pictures and just remember that the hand wheels were 5 foot in diameter, and if you made the boss made you got to run them.
 
/ tractor grader construction #12  
Larry has built a great blade, but i dont have the resources (nor the friends ;) ) to build it with a worm gear rotation...
The double pivot with sort of gauge wheels is my B route, I do keep that open as an option, but my worry is that mine must be able to take a bit more bashing, because our tractors outweigh his by a factor 3 to 4.... Thats why my A route is a fixed frame with a minimum of pivots... But if that means i have to use a blade slider, maybe the headstock pivot, up and away from the dirt, would still be the better choice...

As Mike said, a rotating mechanism must be pretty stout to take the forces when meeting a root when cutting a ditch with the end of the blade...

yea, the worm gear setup is pretty special, and I was thinking about the tilt and offset being applied on a bigger scale. Maybe instead of having the entire blade offset, you could use a hydraulically activated sliding wing section either leading or trailing the main edge? If it"s to be purely a drag type, 4 (6,8) wheels with the king pin becoming the tilt point?
 
/ tractor grader construction
  • Thread Starter
#13  
You might take some time to see how the horse drawn units were made. One of the farms when I was a kid had an ancient horse drawn grader that one man would ride on the back and turn large hand wheels to operate. We pulled it behind a 1066 and could stop the tractor before the duals and fluid were added to the tires. This 100 year old unit had all the movement you are looking for, at least each direction. all though with screws, gears, slides, and pins.

I don't have any pictures and just remember that the hand wheels were 5 foot in diameter, and if you made the boss made you got to run them.

You mean something like these ?

YouTube - Using a 1932 Allis Chalmers Tractor

YouTube - Adams Leaning Wheel Grader No. 1C

Maybe instead of having the entire blade offset, you could use a hydraulically activated sliding wing section either leading or trailing the main edge?
Thats yet another option to concider... thanks !
 
/ tractor grader construction #14  
That aint no good... a 5245 mfwd with loader, brings in at about 4 metric tons, and will warp it like a soda can..
I sure need the heavier variety: #1 Double B Repair Pull-Type Road Grader

:confused: Maybe I posted the wrong link, the grader I was mentioning is rated for up to 150 hp, the 5245 mfwd is 50 hp isn't it? Nevertheless I'm speaking about the design of the double B grader. I too have had the privledge of "running the wheels" on the old pull type graders, perfect machine for camp roads and such. Pulled it with a 1958 MF TO-35. :D
 
/ tractor grader construction #15  
Renze about 9 years ago I got an old frame off a Deere combine. it was a frame and a n axle and a little more. I was about out of college and needed some cash to buy a lathe. I had a fella come by that had seen some pictures down south of some pull graders they used in the feilds. He wantd one to do their duck hunting land roads and levees. I built the frame out of 2by 3 tubing and had a blade made from and old bank sloper from a grader. it was about 10 feet. I used a clevis hitch for a thick drawbar, and I built it where the 2 lift arms did all the lifting because he only had 3 circuits to run everything. I built a somple pivot pin to angle the blade with one cylinder to run it. Then the other I weled in the combine rear frame and axle pivot to the grader frame. Since the clevis hitch was made of pipe we made it swivel. We then added a cyliner attached to the axle and the frame. That gave it a tilt. James wanted me to stationary the combines steering so I tacked it shut and we angeled the blade the blade would slie the whole implement over then I backed it a bac into the shop and ground off the tacks and bolted the combines steering cyliner back into place. When grading and angleing the blade you could steer opposite of the leading aedge of the blade sort of like the way a graders wheel lean works. Our unit looked alot like the Hoelscher rig with a ladder type frame. I used it a few times testing it by steering into the ditch with the grader and angling my blade back to a perpendicular position to the ditch. I did want to add a hydraulic side shift like a grader. I bought an old Grader whe scrap dropped off its and Austing Western I think and had a scarifier and good drawbar and mold board. the rest is picked over. It still has the hydraulic side shift and turn circle. I thought of makin a larger unit to go on the D5 at work for dressing our haul roads.
 
/ tractor grader construction #16  
the first horse drawn grader is a small version of the one we used. You may have a couple in museums in your area? The blade on the one we ran was over 12 feet wide and over 18 inches high. Every thing adjusted with gears and cranks, and was held in position with pins and bolts and gears. It could give you a couple ideas.
 
/ tractor grader construction #17  
If you build the unit and use rear wheels that are steerable, you could move around fence post, left and right, and not change your blade height. The rear wheels would be running on ground that you had already graded, and the 3pt hitch would fine tune your height of blade, and you could have one of several methods to do coarse adjustments. Then use a pivot and pin set up like most rear 3pt blades. copy the hydraulic tilt shown and you would have gotten most of what you want with out multiple hydraulic circuits and expensive pivots.
 
/ tractor grader construction
  • Thread Starter
#18  
Maybe I posted the wrong link, the grader I was mentioning is rated for up to 150 hp, the 5245 mfwd is 50 hp isn't it?

Yes, its originally 50 hp, opened up a bit (but never dynoed) but because its weight and traction, it will do the job of an 80 hp, just in a lower gear... i have bad experience with light duty equipment.

the blade would slie the whole implement over then I backed it a bac into the shop and ground off the tacks and bolted the combines steering cyliner back into place. When grading and angleing the blade you could steer opposite of the leading aedge of the blade sort of like the way a graders wheel lean works.

Now you have my full attention: i have already foreseen that problem, and also thought of the solution to it: You just tell you've been there, done that.
How much offset did you do with the steering wheels in order to keep the grader from sliding ? Did it pull the rear end of the tractor aside when pulling in offset ?
I wanted the 3pt hitch setup so both the front and the rear axle would take up the side force of the blade, and the offset function would equal the forces of the angled blade.
You're right, the pull type might be even simpler, and with steering rear wheels just as manoueverable as the 3pt unit (which, if you have a fixed axle, will make it hard to steer the tractor, and if you make them caster, will give no extra resistance to keep the angled blade going straight.

Please tell me everything about this !

If you build the unit and use rear wheels that are steerable, you could move around fence post, left and right, and not change your blade height.....
....copy the hydraulic tilt shown and you would have gotten most of what you want with out multiple hydraulic circuits and expensive pivots.

i agree, a steered rear axle is the cheap ticket to move around trees and clear ridges under a horse fence.. when using a rigid axle with central pivot steering (like a hay trailer) It can be steered at standstill with little resistance nor friction.

On the other hand, a dual pivot conventional axle (fist axle) can be mounted in such order that the wheels lean "against" the blade by using a very agressive caster angle, something like 30ー kingpin inclination. When done right, the wheels lean into the corner when steering. all cars have this for steering stability and better tire grip when cornering, but i think i will have a good effect if i increase caster from 5 or 7 degrees, to 30 degrees.
 
/ tractor grader construction #19  
here is what i built, it's light and a bit slow but does an incredably smooth surface

i made it to grade my horse training track

this is a pic before it was finished, i put a post on the back and used an adjustable link for the tilt

before i use it again im adding end caps on the blade so the dirt dosnt fall of the ends
 

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