First, on grease fittings, bushings, etc. Nothing is decided yet, as I see both sides of the argument. This is a homeowner (non-commercial) application, so wear will be limited by hours, and I don't think "in short order" is really applicable here. But, if I'm going to build it, I'd like it to last a good 20 years and be sellable when I'm done with it, so this is not a point I'm completely ignoring, either.
I will aim to use bushings drilled for zerks if possible, but even if not, simply pulling the pin out and greasing it before any long weekend of use might also be acceptable, in this application.
In my mind if you need to load logs with any degree of fine control you will want something short. Working with forks DOWN IN a trailer or out 3 or 4 feet from your point of rotation is not easy.
My thoughts exactly. In fact I think I mentioned this earlier, although the thread has gotten so long I won't go hunting for it. I'm thinking I might make a spare set of short forks to slide onto this frame, for this purpose. This will let me optimize them for holding logs, if that ends up being their only purpose, such as adding some curvature to the lower "short forks".
This project may have to go on hold for awhile, I just got notification that some new work is coming in that will have me working a lot of overtime the next few months. But as I continue to toy with the idea in my spare time, I'll be doing it with a mind toward making this thumb work on both the current forks (52") and potential future shorter forks.
edit: SR's last post came in simultaneously to this, while I was typing. Good advice to consider!