TMGT's shop build

/ TMGT's shop build #1  

TMGT

Elite Member
Joined
Jul 31, 2015
Messages
3,420
Location
Stafford, VA
Tractor
Kubota L3240, BX2680, ZD21, W5021
Well I've been putting off posting my build but Big Barn finally convinced me! Just as a precursor, the shop has already been built but suggestions are always welcome so hopefully others can benefit.

A couple years ago I got the go ahead to finally build my shop, I've been working out of the small 3bay attached garage since we moved to this house and while it works it was getting a bit cramped.

The max I could build without a waiver was about 2000sqft so i went with a 40x50 stick built building, because of its proximity to the house I decided to finish it the same as to not look out of place.


August of 2017 I "broke ground" after almost a year of pricing, planning and permits.
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Being that my property is pretty hilly I was limited on location, it's a little closer then I'd like to the house but even there I still has to move a LOT of dirt. My arsenal was my old Case skid steer, my little Kubota CUT and my buddies old A-C HD6G track loader.841573257.jpeg475812418.jpeg1286520355.jpeg
 

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/ TMGT's shop build
  • Thread Starter
#2  
Since I live out in the middle of the woods I had a lot of trees to take down, unfortunately most were either poplar, beech, or pine which I don't burn. Did get one nice white oak and hickory out of it though.1799243608.jpeg1083859190.jpeg1577865356.jpeg752751307.jpeg

Worksite is finally coming together, luckily it stayed dry pretty much the whole time, everytime I thought I was getting close the transit said otherwise.
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After a lot of work and a lot of playing musical chairs with the equipment, I finally had a buildable worksite! As you can see from the hills it was a lot of dirt moving, I even moved the building 5ft forward so I wouldn't have to move more of that hill.
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/ TMGT's shop build #3  
Cool TMGT! I’m following.
 
/ TMGT's shop build #4  
Nice job on the dirt work. I'm looking forward to seeing your pics!!!
 
/ TMGT's shop build #5  
I am waiting for it to dry up to start mine;24'x32'x12' pole barn.Never have enough storage!Already have a 24'x36'x9' and a couple smaller buildings and everything is full.Good luck on yours.
 
/ TMGT's shop build #6  
Glad you are posting. I'm always interested in seeing the geographic obstacles others face!!!
 
/ TMGT's shop build #7  
Glad you are posting. I'm always interested in seeing the geographic obstacles others face!!!

I live on an island (albeit a BIG one) and ALL goods gets here by air or ferry. Add THAT to construction costs.
 
/ TMGT's shop build
  • Thread Starter
#8  
Footers done, didn't get a good picture of them working, actually didnt get nearly enough pictures of some aspects of the build. As a plus, the concrete company forgot their 16in bucket at another job so I ended up with 18in footers instead.1785132350.jpeg516786266.jpeg

I hired out the concrete work and framing, goal was I needed those done right and more importantly, done in a timely manner!

The wall forms up, the stub wall was only supposed to be 1ft but they would have had to make the forms for that height so I ended up with a 2.5ft concrete wall.759480837.jpeg88134775.jpeg

Forms off. 726904568.jpeg498862689.jpeg

I had the guys add a few pieces of pipe in the walls so I could add stubouts for.a possible future bathroom/water and external electric.1196985002.jpeg955106370.jpeg1388019653.jpeg
 
/ TMGT's shop build
  • Thread Starter
#9  
Thank you, I've moved a lot of dirt before but never on this scale or having to make it that level, especially with somewhat limited equipment. BTW, anyone need any fill?............
Nice job on the dirt work. I'm looking forward to seeing your pics!!!
 
/ TMGT's shop build #11  
Will they pour the floor before framing begins?
 
/ TMGT's shop build #12  
I had the guys add a few pieces of pipe in the walls so I could add stubouts for.a possible future bathroom/water and external electric.View attachment 602859View attachment 602860View attachment 602861
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Perfect time to install under floor sleeved Pex water supplies and under floor duct work for a down draft HVAC office/small shop for year round heating/cooling. Even if you don't immediately install the system the duct work now it's there for the future. Replaceable water lines are a must at this point.
 
/ TMGT's shop build
  • Thread Starter
#13  
I'm not a fan of underfloor hvac ducts in concrete personally. I do have it setup so I can slide pex or even abs through conduit for the main water line when the time comes. Wish I had room for an office, right now I'm looking at just doing a small bathroom at some point.
 
/ TMGT's shop build #14  
Since living in our house 35 years with below slab ducts and temperatures ranging from -21°F to + 113°F I can't see any other way to heat and cool a 1,800 sq. foot ranch for the cost of our utility bills. But I understand each have their own reasons. Good luck with the build.
 
/ TMGT's shop build #15  
Since living in our house 35 years with below slab ducts and temperatures ranging from -21°F to + 113°F I can't see any other way to heat and cool a 1,800 sq. foot ranch for the cost of our utility bills. But I understand each have their own reasons. Good luck with the build.

Where you located?
 
/ TMGT's shop build
  • Thread Starter
#16  
Since living in our house 35 years with below slab ducts and temperatures ranging from -21°F to + 113°F I can't see any other way to heat and cool a 1,800 sq. foot ranch for the cost of our utility bills. But I understand each have their own reasons. Good luck with the build.
I think application on a house would make more sense, but with my shop I didnt want anything in the concrete because I'll be drilling into it to mount equipment. For the machine area and possibly the bathroom I'll just use portable type A/C. The ultimate goal for the shop is to have a waste oil heater one day.

I just hate digging up concrete so I prefer to have plumbing/havc/electric in a more accessible area.
 
/ TMGT's shop build
  • Thread Starter
#19  
Flat work crew getting the base, plastic, and rebar in. They worked so late I couldn't get a good picture before they started pouring in the morning.
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Because if the lack of access along the sides of the building we ended up getting a pumper.426644537.jpeg

Slab is getting poured, unfortunately the weather changed over night for the worse. Cold, windy, and rained some overnight, darn red oak decided to drop all its leaves onto the pour.939319176.jpeg

Pours is all done, they worked it the best they could and most of it was fantastic, but there was a delay in the truck (you can see where they stopped in the photo) so it ended up with a cold joint that. Also ended up with way too many leaves at or close to the surface. Ended up having to grinding it in the end 32373480.jpeg142886027.jpeg
 
/ TMGT's shop build #20  
I think in most cases the pumper truck is the cheapest worker onsite. I think it adds quality to the end result.

Very typical and a bit disappointing to see the rebar laying on the deck. Obvious they weren't lifting it. Very typical.

Beautiful setting for a home and shop.
 

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