grsthegreat...get in here!

/ grsthegreat...get in here! #21  
heres a crouse hinds style lug. it simply lugs down into the smaller neutral lugs. there are many different styles available. come have split bases and lug under several smaller existing lugs. get a pic of what you are dealing with. i can copy it and ask my sales rep if the picture is detailed enough

Newegg.com - Crouse Hinds ECLK2SC Neutral Lug Kit for Swiss Cheese Style Neutral/Ground Bar

Siemens took over crouse hinds, and parts are still available. I deal with Siemens alot.
 
/ grsthegreat...get in here! #22  
I looked at those and am having sort of a hard time figuring out how they wood work for me. How can I reduce the wire size and still be able to handle 200 Amps? Am I missing something?

I'd really like to see a pic of your panel and the wires.. something just isn't right here,, I'v never seen a 200a panel that couldn't take 4/0 wire,,

As for the Unitaps read this about tap conductors..In your case you can reduce the conductor size by 1/3 rd. and still be able to handle 200a..

Again a pic would make things much easyer..

http://www.electriciantalk.com/f5/tap-conductor-vs-service-conductor-18439/
 
/ grsthegreat...get in here!
  • Thread Starter
#23  
I'd really like to see a pic of your panel and the wires.. something just isn't right here,, I'v never seen a 200a panel that couldn't take 4/0 wire,,

As for the Unitaps read this about tap conductors..In your case you can reduce the conductor size by 1/3 rd. and still be able to handle 200a..

Again a pic would make things much easyer..

Somehow we got our wires crossed I think.:confused2: The main breaker has two 4/0 wires that come out of the meter base and hook into the breaker itself.


tap conductor vs service conductor - Electrician Talk - Professional Electrical Contractors Forum

Are these connectors used to connect between the meter and the main panel disconnect? I would assume that then I would need to stub out from this connector to an additional 200Amp disconnect switch panel next to the panel box then out to the shop????
 
/ grsthegreat...get in here! #24  
Are these connectors used to connect between the meter and the main panel disconnect? I would assume that then I would need to stub out from this connector to an additional 200Amp disconnect switch panel next to the panel box then out to the shop????

OK now you lost me,, First your talking about a panel you were doing some wireing on now your talking about a meter socket,, What exactly are you doing ??
 
/ grsthegreat...get in here!
  • Thread Starter
#25  
OK now you lost me,, First your talking about a panel you were doing some wireing on now your talking about a meter socket,, What exactly are you doing ??

OKay....I have 400 Amp service to my house. I want to split that and use 200 of it down at my barn. I have already pretty much emptied the second panel that will feed the barn now I just need to somehow hook these big azz 4/0 wires into the buss on the empty 200 amp service panel.
 
/ grsthegreat...get in here! #26  
need some pics of the panels. that could save alot of bantering back and forth
 
/ grsthegreat...get in here!
  • Thread Starter
#28  
DSC02533.JPG
need some pics of the panels. that could save alot of bantering back and forth

Sorry for taking so long......MAN!! We have been getting some bad storms over the past week and they have been knocking out the power as soon as they fix it. We still have almost a million people out of service and they are calling for more storms everyday. Just my luck I have had a transfer switch hooked up to my panel box every since last Aug when we had the big hurricane and wouldn't you know it I decided to clean out the one panel it was hooked to and moved those circuits to the other box. I would have went ahead and hooked the switch back up but I would have had to move the switch because the wires were too short to reach and I just left it off until I made all my changes and rewire it then. Well wouldn't you know it that as soon as it was disconnected, removed from the wall and packed back in the box the first of many storms hit and put us out of service. They got us back on about three hours later so I didn't need the genny. Then about one in the morning another one came through and knocked it out again. When I got up I figured it was a good time to get the genny out of the box and running. By the time I got it put together and gassed up the power was back on so I rolled it back into the garage and closed the door, at least I would be ready for the next one.LOL

It was about 2:00PM by then and I went back to work on a few things I had to do in the new shop and at around 3:30 I heard the alert come over the radio that we had a severe thunderstorm watch and about 15 minutes it changed to a warning, then came the tornado watch and warning with reports of funnel cloud sightings in several locations and at 4:15 we lost power again. Who cares right? I have a new genny. Well I forgot that my power cable I made up had 4 prong twist lock ends on it and now that the transfer switch was not up anymore I didn't have any way to plug it in. No problem I'll just switch the twist lock plug to a 4 prong welder plug and plug it into one of my welder plugs. I know I had several laying around but they did one heck of a job hiding and I couldn't find any of them.

Finally I went to the barn and got a spare 50Amp breaker and took the end off my cable and wired it to the breaker and added some wire to the ground and neutral and ran them to the gr and N terminal bar in the box tripped the main service breaker and fired up the genny. I figured I would have to cut off some of the circuits.....I know I would have with the old genny, but this new one has big balls and it would keep up with the whole house minus the kitchen range and my equipment in the garage which I wasn't using anyway. I had lights in the whole house, well pump, fridg, microwave, coffee maker, even the AC running and had some to spare. It was also nice to just hit the start switch and not have to pull on a rope to get her going. Yep I love my new XG8000E Generac, it's a sweet little machine.

OH where was I.......that's right, you wanted a pic of the boxes let me see what I can do.
 
/ grsthegreat...get in here! #29  
All yours grsthegreat.. I'm staying out of this one...
 
/ grsthegreat...get in here! #30  
get some pictures of the entire panel.... especially the neutral bars. thanks
 
/ grsthegreat...get in here! #31  
Can't you just put a 200 amp double pole breaker in your existing panel to feed the new one?
 
/ grsthegreat...get in here!
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#32  
get some pictures of the entire panel.... especially the neutral bars. thanks

DSC02539.JPG DSC02536.JPG DSC02540.JPG DSC02538.JPG DSC02537.JPG

Hopefully you can get what you need from these. But I must be missing something, I'm wondering what the neutral bars have to do with the size wires that the main line 1 and 2 are (the two 4/0 wires that will feed the sub panel in the barn.) They have to connect somewhere in the main house panel, right?
 
/ grsthegreat...get in here!
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#33  
Can't you just put a 200 amp double pole breaker in your existing panel to feed the new one?
Hopefully I can and I guess that is what my original question was......can I and if yes where can I get one? All I can find anywhere here locally are 100/125Amp clip in breakers or the 200Amp main service breakers.

I ordered something on e-bay that may be what I need just not sure what it is until I get it. I tried to contact the seller but I never heard from him but looking at the pictures he had posted it should be what I need. Man, I can't believe no one has ever put 200 amps in a garage before that pulled off a main service panel at the house.
 
/ grsthegreat...get in here! #34  
You can put a 200 amp breaker in your panel and there are other breaker that are compatible with carouse hinds so you don't have to have a carouse hinds breaker. I'm not sure exactly which breakers are compatible but you can check on Murray, Siemens, or GE. Just so you know, it is not a common practice to put 200 amps in a garage or barn. Usually there is 200/A for a house service and then something smaller to feed a garage/barn. Unless you have something very unusual that draws alot of power. I have had people with older 150/a services ask if they should upgrade to a 200. I tell them to go turn every thing they can think of on in the house and then put a meter on their service wires. Almost all houses with every thing on at once will draw less then 80/ amps. I'm not saying you should not do what you are doing by any means and maybe you need all the power, it is just not a common practice.
Darren
 
/ grsthegreat...get in here!
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#35  
You can put a 200 amp breaker in your panel and there are other breaker that are compatible with carouse hinds so you don't have to have a carouse hinds breaker. I'm not sure exactly which breakers are compatible but you can check on Murray, Siemens, or GE. Just so you know, it is not a common practice to put 200 amps in a garage or barn. Usually there is 200/A for a house service and then something smaller to feed a garage/barn. Unless you have something very unusual that draws alot of power. I have had people with older 150/a services ask if they should upgrade to a 200. I tell them to go turn every thing they can think of on in the house and then put a meter on their service wires. Almost all houses with every thing on at once will draw less then 80/ amps. I'm not saying you should not do what you are doing by any means and maybe you need all the power, it is just not a common practice.
Darren

Well leave it to me to come up with something out of the norm. LOL As I have said before and you are right that I probably don't need the full 200 amps out there now. I was thinking that with all my welders, ovens (3) Bridgeport, along with the other stuff I have to go in there like possibly a larger lathe, one day I might need it.

When I first started talking about the electrical everybody said yeah no problem just size the wire for 200 amps and start burning rod. I never thought much about how I would hook up those great big 4/0 cables to the supply panel I was going to use at the house. Then when everyone I talked to at supply places started saying it couldn't be done or would be dumb to try It I was heart broken and :shocked: because of the money I had spent for that big wire and conduit I had brought. Thinking about it now I wish I had just bought two 100amp runs of the smaller 90 or 100 amp wire and just added a second disconnect in the barn to feed the welders and the rest of the stuff to feed out of the panel I now have in the barn.
 
/ grsthegreat...get in here! #36  
You can still do what you want just need a 200/A breaker. The lugs on that breaker will be big enough for the 4/0 wire and then just add a lug to the neutral bar. Probably originally you could have gotten a feed through panel which would have had lugs at the top and bottom. Just call an electrical supply house with your breaker type and ask what other brands are compatible with them. Then you should be able to find one on the Internet. Good luck to you...
Darren
 
/ grsthegreat...get in here! #37  
Siemens breakers and siemens neutral lug add on (4/0) WILL work on this panel.
 
/ grsthegreat...get in here! #38  
Sorry "mx" I said I would stay out of this one BUT for some reason I can't.. Sooo here goes,, The tag on the left inside of your panel will tell you that the largest breaker allowed in this panel is 110 amp.. You should not put any larger than that in there,,
Also I see alot of heating on the buss bar just under the main breaker ??? and alot of flash marks inside the panel.. hmmm someone slipped ???
OK I see you have not put your new 4/0 in the panel..good.. Is it still outside the house maybe near where the meter is ??? I might have a idea that will help if it is...
 
/ grsthegreat...get in here!
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#39  
Sorry "mx" I said I would stay out of this one BUT for some reason I can't.. Sooo here goes,, The tag on the left inside of your panel will tell you that the largest breaker allowed in this panel is 110 amp.. You should not put any larger than that in there,,
Also I see alot of heating on the buss bar just under the main breaker ??? and alot of flash marks inside the panel.. hmmm someone slipped ???
OK I see you have not put your new 4/0 in the panel..good.. Is it still outside the house maybe near where the meter is ??? I might have a idea that will help if it is...

Never say your sorry, some say that's a sign of weakness.:laughing:

Oh! the flash marks, yeah a wire got away from me when I was switching wires in the box while trying to get some circuits working in a ice storm we had years ago. It was dark and I had made up a jumper to feed a few circuits in the box to get some lights and heat in the house from the new genny I was able to find after 3 days and almost 650 miles of travel to get. I thought I was going to have to kiss the guy and maybe even a little something else before he would part with it but finally I came away from there with a $400.00 machine that I had to pay $650.00 to get but at least I still had a little of my dignity left and didn't have a bad taste in my mouth so all was good now all I would have to do is make the 300 mile trip back home and hook this jewel up.

I rolled in the driveway at 3 Am and thought about just going to bed and hook it up in the morning when there was some light but I wanted to get it going. The machine was already serviced and gassed up and all I had to do was fire that baby up and hook up the jumper cord I had already made up then find the breaker that fed the garage lights so I had light o hook the rest of the things up I wanted working.

Everything was going good until my wife came busting through the door with this giant azz spotlight shining in my half dead eyes and pointing my new Rem 870 at me and all I could think of was yelling, Honey, I'm home! Then, it's me don't shoot! Then I noticed the sparks that were coming off the end of the wire I was holding. I didn't even know she was home, I thought she had gone to stay at her mom's house until I got some power going but that was two days before and she had come back home to feed all the critters and check on my progress. I had told her when I left that I wasn't coming back without a genny regardless of where I had to go to get it weather it be Texas or Calif. we were getting a genny. Anyway I found this beauty in South Carolina so I didn't have to travel across country and was back a little early but it was good to see the little lady had things fully under control while I was away.:laughing:

The burn marks on the buss next to the main all started when I installed one of those no freeze hydrants out near my fish pond. I put it right in the line from the house and the well rather than run a new line out there. The foot valve was weak and after about 6 months or so sometimes it would hold pressure and sometimes it wouldn't, which let the pump cycle one or two, too many times. By the time I realized what was going on it burned up the pump which was on it's last leg anyway because it was over 16 years old and hard worked. It locked up but it didn't trip the breaker for some reason.

My wife came yelling there is no water go fix the pump I have shampoo in my eyes & hair and I have got to get to work! I went out to the pressure switch to check to see if the contacts were dirty and not making connection again, thinking on the way that I really do need to replace that switch because it always seems to hang up at a really bad time like when you are necked with soap in your hair:ashamed: but once you get it going again the other ten million projects on my list take precedent and it gets put off until some later date.

As I was looking at the switch I heard a strange noise coming from near the panel box and now I'm thinking I need to put out some Decon because the mice are coming in for the winter but as I got near the panel I could tell it was coming out of the box. When I opened the door I could see that the breaker looked like it had tripped but when I went to flip it off and back on it was really hot and burned my finger. I thought about flipping the main off but I had been working on a job on the computer and didn't want to lose the 2 and a half hours of work I had done so I got a screw driver out of my tool bag to take the cover off to see what was going on inside.

I know, I know, why didn't I replace the battery backup that burned up when we had that big thunder storm last month and you know, you really ought to save your work from time to time when working on projects on the computer but my brain just isn't wired that way I guess so I sometimes I end up holding the bag at times.

With the cover off I could pull the breaker out of the panel to kill the power of course by then I had to replace the whole wire going to the well and pressure switch as well but this gave me a good reason to move that project to a front burner which was a good thing I guess.

I'm not sure what this part I should be getting any day now will do for me but if I have to feed the sub with a 125 amp breaker I guess that's what I'll have to do and live with it but I'm still kicking around the idea of drilling and tapping two studs in the bottom of the buss of this panel and forgetting about it....that's all a pass through box is anyway. Of course it would be modified and probably not be up to snuff as far as 'THE CODE' would go but I don't plan on selling anytime soon and if I do, I'll just unhook it and let someone else worry about it.
 
/ grsthegreat...get in here!
  • Thread Starter
#40  
Siemens breakers and siemens neutral lug add on (4/0) WILL work on this panel.

Yes, that is what half the breakers are that are in those two panels. My part I got off e-bay should be here today or tomorrow and I'll see what I have. It's a Siemens ECLK 225 electric center lug kit. Hopefully this will do the trick and I can finish this part of the project. I have been running wire and putting up my hi bay lights and ceiling fans the past few days. It's been so hot in there the past week or two it's hard to work and they are saying it is going to be over 100 degrees for another few days. It was 118 in that ceiling yesterday and will be worst today but it is what it is.
 
 
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