Starting my bridge!!

   / Starting my bridge!! #81  
Build a great structure, but skimp on the abutment and then the creek bank will wash away underneath. Nature is going to look for the weak point.
 
   / Starting my bridge!!
  • Thread Starter
#82  
There will be concrete abutments guys.
 
   / Starting my bridge!! #83  
Plus 1500 lbs of dirt in the bucket for 5500 lbs tractor weight?
And a mower on the 3-point?

That cable will increase strength substantially.
Maybe consider double cables, cuz you have extra.
Each with independent (redundant) mounting that one cable can hold the design load even if the other broke.

A truss-railing 2 feet high can add substantial strength - 5X as strong is easy.

Also that 2X6 cable-standoff in the middle, maybe weld a cross brace to the other side to ensure it remains vertical?

I'm with ya brother if I had free steel I'd build all kinda stuff!
 
   / Starting my bridge!!
  • Thread Starter
#84  
Plus 1500 lbs of dirt in the bucket for 5500 lbs tractor weight?
And a mower on the 3-point?

That cable will increase strength substantially.
Maybe consider double cables, cuz you have extra.
Each with independent (redundant) mounting that one cable can hold the design load even if the other broke.

A truss-railing 2 feet high can add substantial strength - 5X as strong is easy.

Also that 2X6 cable-standoff in the middle, maybe weld a cross brace to the other side to ensure it remains vertical?

I'm with ya brother if I had free steel I'd build all kinda stuff!
Gonna weld a 4x4x1/4” chunk of tube to a 2x6 tube.

4000 with mower and loader
1500 pounds…….most likely not
 
   / Starting my bridge!! #85  
There will be concrete abutments guys.
Good to hear. But I'm pretty curious how you build abutments after the bridge is already in place? Looking forward to the pics! :p
 
   / Starting my bridge!!
  • Thread Starter
#86  
Good to hear. But I'm pretty curious how you build abutments after the bridge is already in place? Looking forward to the pics! :p

11’ x3’x18” deep slab
Post hole digger down approx 3’ in 2 or 3 spots as “anchors”
Concrete will encase approx 4” of the 6” tall tubes.
Rebar welded to tubes at various points and welded to some bar in the slab
 
   / Starting my bridge!! #87  
In my barn thread I mentioned a bridge build and people wanted me to post when I was building it.

Todays the day!!!

Approx 20’ span
Approx 7-8’ wide
2x6 tubes for the stringers
A center 2x6 tube under the stringers
3x3 tubes for cross members

6x6 treated timbers for the “foundations” on each end.

End goal is to drive a vehicle across!

View attachment 786740View attachment 786742View attachment 786743View attachment 786745
With the 2x6 stringers laying flat it's going to be very flexible, even with a support at mid span. What type of vehicle do you want to drive across it once completed?
 
   / Starting my bridge!! #88  
2x6 tubes are 1/8” wall.
Outside tubes have a piece of 3x3x3/16 -20’ welded to them for the 3x3 cross tubes to sit on

There’s another 2x6 tube in the center under the 3x3 tubes

Tractor weighs approx 4000 pounds

View attachment 788698

I’m going to build this under each of the stringers out of 5/8 rebar. An Engineer “assisted” me with working out the idea.


I’ll probably also build 2’ or 3’ tall truss style railing on the outboard stringers.

Just about got the ok from the finance manager (wife) for some concrete to lock down both ends of the bridge. She hasn’t actually seen it in person yet!

I like to build stuff!
This is my 4th bridge on property.


A small 12’ long to walk across
View attachment 788701View attachment 788702View attachment 788703

A 3’ wide 25’ long to walk across
View attachment 788704


The first one I built
5’ wide 25’ long
Post in the center of the creek
ATV/foot traffic only

View attachment 788706
In stall your reinforcing king truss as soon as you can. Additional dead load of bracing and deck will help load it
 
   / Starting my bridge!!
  • Thread Starter
#89  
With the 2x6 stringers laying flat it's going to be very flexible, even with a support at mid span. What type of vehicle do you want to drive across it once completed?
2x6 tubes are vertical
 
   / Starting my bridge!! #90  
In my barn thread I mentioned a bridge build and people wanted me to post when I was building it.

Todays the day!!!

Approx 20’ span
Approx 7-8’ wide
2x6 tubes for the stringers
A center 2x6 tube under the stringers
3x3 tubes for cross members

6x6 treated timbers for the “foundations” on each end.

End goal is to drive a vehicle across!

View attachment 786740View attachment 786742View attachment 786743View attachment 786745
Having free material is a good problem to have.
 
   / Starting my bridge!! #91  
“Pin” piles of 5/8 rebar?
Lots of them.

Keep welding them end for end until they hit hardpan. Weld together and form your concrete around them.
 
   / Starting my bridge!!
  • Thread Starter
#92  
“Pin” piles of 5/8 rebar?
Lots of them.

Keep welding them end for end until they hit hardpan. Weld together and form your concrete around them.
Just keep pounding pieces of rebar till hard pan? Hard pan can’t be more than 4-5’ deep by me.
We don’t even use septic systems with leech fields……ground doesn’t perc.

8-10 should be good?
Skip the post hole digging to make concrete “anchors”?

Different ideas are always welcome!

Won’t be working on the bridge for a couple weeks.

My welder is on my work truck and I don’t bring it down when the family all goes down.
 
   / Starting my bridge!! #93  
Hope you can post more photos as the job progress's good luck and thank you..
 
   / Starting my bridge!! #95  
My degree is in civil engineering and I had structural engineering classes also. I am by no means a structural engineer so take this for what it’s worth.

I never studied, heard of or ever seen a steel structure pretensioned with cables. I’m not saying it won’t work, I just have my doubts. With concrete beams they often pretension or post tension them with cables embedded in the concrete.

I also think I saw someone throwing out the idea of building rails to truss up the main beams with rebar welded up. Once again, I feel that’s not going to do a thing. That’s not what rebar is designed for and I don’t feel the welds would hold. Look at through truss bridges the way the joints are bolted and have gusset’s to strengthen the joint.

I‘ll add I think you’ve got a good bridge, nice build, quality construction, I just think you want to be careful what you drive across it. You’ve got those main rectangular tubes to carry the main load and I’m not sure at this point you can improve on it. Sorry I’m trying not to be to negative.
 
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   / Starting my bridge!!
  • Thread Starter
#96  
My degree is in civil engineering and I had structural engineering classes also. I am by no means a structural engineer so take this for what it’s worth.

I never studied, heard of or ever seen a steel structure pretensioned with cables. I’m not saying it won’t work, I just have my doubts. With concrete beams they often pretension or post tension them with cables embedded in the concrete.

I also think I saw someone throwing out the idea of building rails to truss up the main beams with rebar welded up. Once again, I feel that’s not going to do a thing. That’s not what rebar is designed for and I don’t feel the welds would hold. Look at through truss bridges the way the joints are bolted and have gusset’s to strengthen the joint.

I‘ll add I think you’ve got a good bridge, nice build, quality construction, I just think you want to be careful what you drive across it. You’ve got those main rectangular tubes to carry the main load and I’m not sure at this point you can improve on it. Sorry I’m trying not to be to negative.
Thanks for the compliments!

If can’t eliminate deflection……it’ll be foot traffic and ATVs only.

I’m mostly doing this as a test and the experience for myself.

I know safety comes first.
 
   / Starting my bridge!! #97  
This is why we love this place!!

I have multiple 50’ lengths of 3/8 crane cable (not aircraft cable). 5k capacity turnbuckles aren’t hard to get…..that’s where my cable idea came from.
I suspect that there will be considerably more than 5000# of tension on the cable - there's considerable mechanical disadvantage in resisting the collapse of an arch (or resisting a flat surface from becoming a negative arch) unless the angles in the framework resisting it is fairly large. This is why the trusses on a bridge are so tall, so that the angles are large.

[caveat - I'm not an engineer, but I understand triangles, that these triangles are barely worth considering triangles for strengthening purposes!]

With a 6" tall triangle under the bridge standing off a tension rod (or cable), and a 9' wide triangle (for an 18' span), because of the really shallow angle formed in that triangle, you'd end up with huge tension on the rod - probably 15x of the downward weight it's supposed to counter.
If you want to counter 5000# using the tension, your 5k turnbuckle would explode.... even 1/2" grade 60 rebar can only be expected to hold 15k tension (gr 60 rebar - 90k psi tension - 1/2" rebar will have ~0.2 sq in). 1" gr 60 rebar would hold about 72k tension, which is what 4800# over the bridge would put on such a system.

With a 12" tall triangle, the tension would multiplier would be about 10x (vs 15x with the 6" triangle) because the angle is larger, and the rod would have accordingly less tension on it.
An 18" triangle gets a 6x multiplier.

The taller the triangle is, the lower the tension multiplier gets; if your bridge was over a canyon and you had a 9' tall triangle so that the cable made a 45* angle to it, holding off deflection would only require about (weight + 40%) tension... but you've got a little creek and you don't want the tension rod/cable to catch stuff that's floating in high water.
 
   / Starting my bridge!! #98  
It MIGHT be ok for your tractor also but that’s above my pay grade.

Something else, and this is way over my head, but in design and on a lot of steel bridges the beams on one side sits on rollers and are not encased in the abutments. But I also have done construction staking where the beams are encased in the abutments. I’m not sure if you gain anything by letting one side being unrestrained or not.
 
   / Starting my bridge!! #99  
MASTAN is another great free structural analysis software.

Easy to get your deflection(or failure) point loads, distributed loads, single elements, trusses, connection types, etc…
 
   / Starting my bridge!! #100  
Did you ever say what you were going to use for decking?

And curious why you chose 2.5' spacing.

Car trailers and even some equipment trailers have cross members on 24" spacing......and that seems to work pretty well with 2x8 or 2x6 treated lumber. But not sure how 30" spacing would work.

IF you have some hardwood sawmills in the area.... full 2" rough sawn white oak is alot stronger and lasts just as long as treated pine
White oak much stronger and out of ground contact will last longer. I you want it to really last do what truckers used to do, after the wood has dried a couple of years pour used motor oil on it. All those carcinogens put paid to bugs and the oil seals the surface really well.
 

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