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If it was me, I'd use a right angle die grinder and an abrasive stone to enlarge the holes. Lots safer and easier on your wrists.
Reaming out holes in thick steel?
- Thread starter FatTire
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ya mean a Gas Axe? That could be ugly, very ugly.
workinonit
Elite Member
A die grinder is a good option. You don't have a lot of material to remove. And it is only 1/2" thick.
TMGT
Elite Member
What rpm were you using? Most hand drills have a hard time running slow enough and still power a bit that size. You should be running around 350rpm for a 15/16" in mild steel (which I'd assume it is).
A good sharp HSS bit shouldn't have a problem opening up a hole in 1/2" unless its hardened or an abrasion resistant steel. If thr original hole was plasma cut you might want to slow down the bit a little more also.
WranglerX
Super Member
Best solution for big holes I have found are "tapered bridge reamers" and a 1/2 inch corded drill you can hold if reamer gets stuck....
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Ugly is a relative term. Some of my relatives ARE ugly, but i get the job done. Die grinder can work. Fire Axe is more satisfying. Its a 2 minute job for 4 holes. Cover with pretty washers. Options for adjustments if your high tech CNC math didn't quite work out.
fried1765
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I just did this in some 1/2" A36 steel.
I up sized 13/16" holes to fit 7/8" pins.
You can buy a 3/4" "drum sander kit" from ACE hdwr.
ACE item # 2495083.
An even better option is to buy the little drum discs from McMaster Carr.
Their little drum discs are much higher quality than ACE, last twice as long, and are not very expensive.
I bought 10 from them for about $12, still have 6 left.
The McMaster Car package description is: "Spiral No-Lap Band"
I bought 80 grit.
If you go to their website, you will find virtually every size and type you could possibly want.
BlueBerryFarmer
Member
I had a service tech (with a mag drill, Hougen bits) do something similar.
I'd luv having that setup (pretty darn expensive) --- not in my budget presently.
I'd luv having that setup (pretty darn expensive) --- not in my budget presently.
dieselscout80
Veteran Member
I would try a step drill bit before a standard drill bit.
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cqaigy2
Super Member
I've not found the right angle with abrasive to be very satisfying. But the four fluted reamer, or step bit i've been more successful with.
Most hand held drills have a hard time going slow enough for that sized bit. I've got an old corded makita hand held that can turn pretty slow and maintain the torque needed to that and it will twist your hand off at the wrist if you don't let go when the bit gets stuck.
Most hand held drills have a hard time going slow enough for that sized bit. I've got an old corded makita hand held that can turn pretty slow and maintain the torque needed to that and it will twist your hand off at the wrist if you don't let go when the bit gets stuck.