My $100.00 Welding/Work Table

   / My $100.00 Welding/Work Table #1  

cmuncy

Silver Member
Joined
May 26, 2004
Messages
173
Location
Willis, Texas
Tractor
FarmTrac 300DTC
For all of the time I have been on here, I've never posted a project. So, I thought I'd share what I got accomplished this past weekend. Nothing fancy, but it felt really good once I was finished.

About 7 years ago, I aquired an old work table that had been left out in the weather several years before even I got my hands on it:

11109table_1-med.jpg


It's 5' x' 8' and about 34" tall. The top is made out of 1" thick plate.


Here's a shot after I cleared all of the crud off of it:
11109table_cleared_off-med.jpg


If you look closely at the surface, its got a lot of rust and pits:

11109surface_rust_and_pits-med.jpg


So, since I had to move it anyway, I flipped it over ad drug it over some iron ore that I have spread out. That should help clean up a surface a little bit, at least the surface rust.

After having a hard time even dragging all of this steel around, I brought my torch out to the table and cut off the 3 feeet that weren't really supported by legs. Only 2/3rds of the table were actually supported so removing just under 3 feet of table and about 800 pounds wasn't a big deal.

I finally got it in front of the shop under the watchful guidence of CJ:
11109supervisor-med.jpg


I had purchased some 8" 1500 pound swivel casters from Northern Tool thinking that the table was going to be a bit heavy plus being on bigger wheels will help move it around the shop easier. I used 7/16" grade 8 hardware to secure the casters. I thought about weldign them on but I wanted to make sure they would hold up to the use first:
11109closeup_of_caster-med.jpg


The plate on the bottom of the table legs were about 5/8" thick, but using a good 7/16" cobalt bit after a 1/4" pilot hole it was like drilling through butter:
11109marking_for_casters2-med.jpg


Here's a shot of the completed table rolled up in to the shop:

11109table_in_shop-med.JPG

I had to use the tractor to get it over the lip from the dirt to the slab, but once inside the shop it moved more easily than I thought.

Over all a neat little project that only cost me my time and $100.00 for the hardware. The final dimensions are 5' x 5' x 42", just about 4" to 6" taller than I would have liked, but it will work.

The sides are not true to each other as they were all hand cut and the center of the table has a deflection of about 1/8", but it will be more that ready for me to sue for a welding table and when I'm ready to rebuild the engine and tranny in my Jeep.
 
   / My $100.00 Welding/Work Table #2  
Whooh, that's one heavy duty welding table Chris, just how thick is the top? I could use something like that. Good find. Have you already got a project planned for the piece you cut off?
 
   / My $100.00 Welding/Work Table #3  
Chris,

Lawdy, Lawdy that's one beefy table! I could really use something like that. I plan on welding a table together soon. I've been scouting around on this site for pictures for a while.

Your table definitely gets the HEAVY METAL award!:) :) :)

Thanks for the pictures!
Mud
 
   / My $100.00 Welding/Work Table
  • Thread Starter
#4  
Thanks guys.

The top is 1" thick. If you rough calculate that 1 square foot of plate 1" thick weighs 40 pounds, then just the top weighs in at just over 1000 pounds. The piece I cut off weighs in at about 600 pounds.

I think I'm going to try to scrounge up some "I" beams and make a shorter mini-table with the other piece. Unless you guys might have anotehr suggestion?


Here's a pic of the piece I cut off:
11109remainder_of_table-med.jpg

It's approx. 3' x 5'.

Eventually I'd like to either buy or make a sand blaster and get the remaining crude off of the framework of the table.
 
   / My $100.00 Welding/Work Table #6  
Be careful...by the looks of it with those nice new wheels you get that big ol' table rolling and it just might end up on the outside of the shop again. :rolleyes:
 
   / My $100.00 Welding/Work Table
  • Thread Starter
#7  
Megado said:
Be careful...by the looks of it with those nice new wheels you get that big ol' table rolling and it just might end up on the outside of the shop again. :rolleyes:


I've thought about that too :eek: I wouldn't want the table to run away on me :D.

That was the other reason that I didn't weld the casters on. I would like to find at least 2 that were locking.
 
   / My $100.00 Welding/Work Table #8  
cmuncy said:
I've thought about that too :eek: I wouldn't want the table to run away on me :D.

That was the other reason that I didn't weld the casters on. I would like to find at least 2 that were locking.


That was exactly what I was wondering why you didn't use wheels with brakes on them. You could maybe make some wooden wedges and just tap them in lightly with a hammer when you wanted it to stay put. Just an idea. Looks really nice!
 
   / My $100.00 Welding/Work Table #9  
Use four bags of birdshot as wheel stops. Might be easier than messing with wedges, although they will work too.
Nice table. Wish I could take that smaller one off your hands. But, you are just a little to far away.
 
   / My $100.00 Welding/Work Table
  • Thread Starter
#10  
I've got a few extra leather rifle rests filled with sand that might actually be easier to use than the wedges.

Thanks for the idea weldingisfun!
 
   / My $100.00 Welding/Work Table #11  
That's a good looking table. You might check ebay from time to time if you want locking casters. I've seen some heavy duty military surplus ones on there before in the business and industrial section.
 
   / My $100.00 Welding/Work Table
  • Thread Starter
#12  
I was looking at some earlier on eBay, but the killer is the shipping costs. I haven't given up hope yet though.
 
   / My $100.00 Welding/Work Table #13  
cmuncy said:
Unless you guys might have anotehr suggestion?


Here's a pic of the piece I cut off:
11109remainder_of_table-med.jpg

It's approx. 3' x 5'.



If you want to haul it to San Antonio, I have another suggestion for you...that's exactly what I want!
 
   / My $100.00 Welding/Work Table #14  
You might think about taking off two of the casters and putting on legs of the same height.

Then weld a nut in the center between the two legs to act as a point.

Then make up a small dolly, that when you push it down, it has a pin to go up and lift from the before welded nut (dolly like you move trailers around with by hand)

It is sounding more complicated then it actually is as I explain it.

Many of my dads shop tables are set up that way, and they all use the same dolly and it works really well. The tables are solid as a rock on the two legs / two wheels, yet very easy to move, no brakes, no extra nothing.
 
   / My $100.00 Welding/Work Table
  • Thread Starter
#15  
I understand what you wrote, but boy oh boy I'd really need a long lever to lift that end of the table up. I figure the table as a whole weighs about 1600 pounds so that would be 800 pounds to lift and spin.

Ouch...

Reminds me of the woman that I buy feed from. She must be all of 100 pounds soaking wet. Getting her dolly under 10 bags of feed is like watching a circus act. :D So now when I get feed I just grab the dolly, take care of business, and pay her before I leave.
 
   / My $100.00 Welding/Work Table #18  
If you just put a c-clamp or spring loaded clamp on a couple of the wheels, that ought to stop it from rolling on its own. Or if you buy some more wheels for the 3 x 5 table, get 4 locking ones to match what you have. Put two lockers on each table and two regular ones.

If you do any work outside your shop, the 3 x 5 table could be very handy left outside as a work surface without any rollers.
 
   / My $100.00 Welding/Work Table #19  
Great table, well worth the time and effort!
 
   / My $100.00 Welding/Work Table
  • Thread Starter
#20  
2manyrocks said:
If you just put a c-clamp or spring loaded clamp on a couple of the wheels, that ought to stop it from rolling on its own. Or if you buy some more wheels for the 3 x 5 table, get 4 locking ones to match what you have. Put two lockers on each table and two regular ones.

If you do any work outside your shop, the 3 x 5 table could be very handy left outside as a work surface without any rollers.

I like that idea, plus it is small enough where I might be able to roll it around outside.

I still need to get some I beams from our scrap heap at work and make some legs for it.
 

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