Flail Mower Let's talk flail mowers

   / Let's talk flail mowers #6,801  
Ideally one would walk over an area that has not been mowed in a while before mowing. If not, and the operator can't see an area with no growth (because the ground is covered with a car hood) I'd suggest operators is traveling too fast for those mowing conditions. Yes, speed is not the problem, lack of preparation is. If one hasn't picked up the trash, speed does effect the results though!
 
   / Let's talk flail mowers #6,802  
Thanks for the replies. The car hood was a surprise. I have mowed in that area many times and there was no car hood or sheet metal. As for speed, I was in low range, 2 nd gear at 1700RPM=540 at the PTO. I just never saw it due to thick grass and foliage. As for the safety suggestions, I will not be working under the mower. There is little room, leverage is difficult and the danger aspects are obvious...thank you for your concerns and those suggestions.

I think I agree...the grinder with a cutoff wheel will likely be my weapon of choice. Once, things are freed up somewhat, it will likely be free enough to rotate the rotor backwards and extract the remains. Don't really know what the sheet metal is as yet (the Buick body part is conjecture)....its too tangled and mangled to identify accurately. We shall see.

Thanks for the replies. As for the wire in that Peruzzo, I have been there already...I wrapped up about 75 feet of fence wire hiding under grass last year. Took hours to remove it.
 
   / Let's talk flail mowers #6,803  
Def38, my suggestion is take your time, wear some really good gloves and be careful!

Good suggestion. I wear gloves almost all the time I'm outdoors, always when doing anything tractor. Haven't been your way is a few years...lived in the Houston area for years. always liked life in Texas.
 
   / Let's talk flail mowers #6,804  
Good suggestion. I wear gloves almost all the time I'm outdoors, always when doing anything tractor. Haven't been your way is a few years...lived in the Houston area for years. always liked life in Texas.

Yes Sir, Texas is great but nothing at all wrong with Alabama! Spent many a day as youngster fishing just below the Aliceville Lock and Dam on the Tombigbee River! Could drive there from our farm in Mississippi all on gravel roads. :laughing:
 
   / Let's talk flail mowers #6,805  
Thanks for the replies. The car hood was a surprise. I have mowed in that area many times and there was no car hood or sheet metal. As for speed, I was in low range, 2 nd gear at 1700RPM=540 at the PTO. I just never saw it due to thick grass and foliage. As for the safety suggestions, I will not be working under the mower. There is little room, leverage is difficult and the danger aspects are obvious...thank you for your concerns and those suggestions.

I think I agree...the grinder with a cutoff wheel will likely be my weapon of choice. Once, things are freed up somewhat, it will likely be free enough to rotate the rotor backwards and extract the remains. Don't really know what the sheet metal is as yet (the Buick body part is conjecture)....its too tangled and mangled to identify accurately. We shall see.

Thanks for the replies. As for the wire in that Peruzzo, I have been there already...I wrapped up about 75 feet of fence wire hiding under grass last year. Took hours to remove it.
Fence wire is easy, done that a bunch. That photo was high strength cable, a guy wire or something. Hard enough to be really hard to cut with smaller cutters. Because it was braided it was squishy enough that my worn bolt cutters couldn't get the job done. It was up against the side so I couldn't get the angle grinder in there without cutting hammers, rotor or the side. Finally some new bolt cutters got the job done.
 
   / Let's talk flail mowers #6,807  
   / Let's talk flail mowers #6,808  
Well, my Chicomm flail mower is no longer choking on scrap sheet metal. I think is was part of a DeSoto hood (maybe a Studebaker)...heavy gauge steel, not the thin crap hoods are made of these days. It took some crowbarring and grinding to free the rotor and hammers of the sheet steel, about 50 lbs of it. Once freed of the steel, I ran back into the field I was cutting and resumed mowing. The mower didn't suffer anything but a missing front debris chain. So, my opinion of the Chicomm flail has gone up a notch, but, I'll never buy another one.

I'm thinking of switching to knife flails once I have all the Buick hubcaps, rocks and other junk out of my fields.

Next, the Perkins engine in M-F gets an oil change to synthetic...better protection in the summer Dixieland heat.
 
   / Let's talk flail mowers #6,809  
Hi all - I have a Caroni TM-1900BSC mower that I bought early last year. I bought a batch of replacement blades from Flailmaster.com at the recommendation of this forum (thank you!). But my supply is running low and Flailmaster is apparently gone. The blades I bought were M-108381 Forged Heavy-Duty @$1.98 ea: .196" thick, 1-3/4" wide, 3" tall, 1"x1/2" mounting slot. The 3" tall is a bit hard to measure, that's what the catalog says, but the actual blade is taller, depending on how you measure it.

Anyway, has anyone found another source for replacement blades? The factory blades from Agrisupply are $5 ea! I did find these from mowpart.com @$2.15 (Lawn Mower and Small Engine Parts Genuine OEM | Rhino 2986332 Course Cut Knife Non-Returnable MowPart), but they are not thick enough - maybe they have an alternative.

And I found these from hardhitter.com @$3.83 which may be right, but a bit pricey (GE105319M-HD - $3.83 : Hard Hitter, Wear Parts With Muscle).

Any other suggestions - I go through a lot of blades, so price makes a difference.
 
   / Let's talk flail mowers #6,810  
I have searched for blades for a Ford 917. Only thing not 3/4 prices was on eBay Always bought from Flailmaster. I ain稚 paying 12$ a blade for 27 or 33 blades. I have both.
 
   / Let's talk flail mowers #6,811  
Anyone have any feedback on hardhitter.com's blades? They look to be quite reasonable price-wise. I've got a JD 390 with the heavy duty blades, P57928. I can't find any review on "hardonite", I emailed hardhitter asking if they had any documentation comparing a standard vs treated blade. I'll post whatever they reply..

[edit] Watch out for the hardhitter website.. The blade listed as a direct replacement for P57928 is .1875" thick. P57928 is .265" thick (As per the flailmaster catalog).
 
   / Let's talk flail mowers #6,812  
Flailmaster is still in business, just reorganizing. Call them to see if they have any thing left. From what I understand they still have inventory, they're just not making anything new right now.

I wanted to let everyone know that National Parts - Flailmaster is currently re-organizing the company and hope to have more info available soon as to when we will be manufacturing again. We are still taking orders and continuing to service our customers should you need anything this season.
We are working on getting things altogether. Look for an announcement to come soon! For now, I am still taking orders for the parts we manufactured and others - stock is still available and I'll be happy to help y'all.

- Carrie




Hi all - I have a Caroni TM-1900BSC mower that I bought early last year. I bought a batch of replacement blades from Flailmaster.com at the recommendation of this forum (thank you!). But my supply is running low and Flailmaster is apparently gone. The blades I bought were M-108381 Forged Heavy-Duty @$1.98 ea: .196" thick, 1-3/4" wide, 3" tall, 1"x1/2" mounting slot. The 3" tall is a bit hard to measure, that's what the catalog says, but the actual blade is taller, depending on how you measure it.

Anyway, has anyone found another source for replacement blades? The factory blades from Agrisupply are $5 ea! I did find these from mowpart.com @$2.15 (Lawn Mower and Small Engine Parts Genuine OEM | Rhino 2986332 Course Cut Knife Non-Returnable MowPart), but they are not thick enough - maybe they have an alternative.

And I found these from hardhitter.com @$3.83 which may be right, but a bit pricey (GE105319M-HD - $3.83 : Hard Hitter, Wear Parts With Muscle).

Any other suggestions - I go through a lot of blades, so price makes a difference.

The forged blades are just thicker version of the standard blades. The blades range from .106" to the .196" that you have. Depending on what you're cutting you'd likely be okay with the standard blade. I have the FM-7 blades from Flailmaster (.130") on my SHD88 and they do great for grass and light brush. Anything over 1/2" thick I need to take my time mowing, but most of my mowing is grass.
 
   / Let's talk flail mowers #6,813  
Here's what I got from Hardhitter regarding their lack of a hardonite version of the P57928 and their lack of any information on their site to support their claims that hardonite prolongs the life of the blades significantly -

At this time we do don't make our GEP57928 knife with Hardonite coating

We are looking at producing a Hardonite coated GEP57928 knife possibly next year & adding to our inventory

We have been making knives with our Hardonite coating for 16+ years, There have been millions of our Hardhitter sold knives used during this period of time in all types of soil conditions and crop & grass mowing & shredding applications, There are different results for different applications and field conditions , general consensus is our Hardonite coated knives last 2-1/2 to 3 times longer than non coated knives

Many Large farming operations over the years that were previously using non coated knives and ran our Hardonite coated knives switched permanently to our coated knives as they found our coated knives to be more cost effective and able to run their equipment much longer periods of time before needing to change

Best Regards
Bob​
 
   / Let's talk flail mowers #6,814  
Flailmaster is still in business, just reorganizing. Call them to see if they have any thing left. From what I understand they still have inventory, they're just not making anything new right now.
...
The forged blades are just thicker version of the standard blades. The blades range from .106" to the .196" that you have. Depending on what you're cutting you'd likely be okay with the standard blade. I have the FM-7 blades from Flailmaster (.130") on my SHD88 and they do great for grass and light brush. Anything over 1/2" thick I need to take my time mowing, but most of my mowing is grass.

TheFarmerInAdell - thanks for the tip!! I ordered a batch of blades from Flailmaster. They still have their supplier for these. I now have a supply for the rest of this year.

BTW, I replace just the blades that have been trashed (usually by rocks, lots of rocks in VT). So I want the replacements to match the rest to keep things balanced.

Appreciate the help!
 
   / Let's talk flail mowers #6,815  
Looking at buying a flail mower for my CK2610 (21.8 pto HP). It would be nice to have one with a casing as wide as my rear tires (60"), but I could also go a little smaller if needed given my limited power.

Pretty set on a chinese made flail (Lefa, Betsco, Titan), they are pretty much all the same. Still unsure If I want to spring for hydraulic side shift (looks useful for laneways/ditches) or full articulated hydraulics (could be nice for hedges, but I'd be worried about projectiles, and I only have one detent remote, the other is continuous feed). Pretty sure I want the duck bill hammers vs the "Y"s, because I have a lot of small brush. Not really worried about cut quality, just want it down. I like the safety aspect of the flails vs rotary cutters, so the extra maintenance is worth it to me (lots of areas that are close to finished buildings).

If I was in California I would also looking at Caroni for parts availability, but shipping to eastern Canada will likely kill that deal.

I'd like to hear from people who have used a Chinese flail for a couple of years, and their thoughts (pros, cons, would you buy again).
 
   / Let's talk flail mowers #6,816  
The folks at Agrisupply have 8 retail stores in the Eastern United States in North Carolina, South Carolina, Virginia and Georgia.

1. decide how much you want or can afford to spend
2. decide on which type of flail mower you want- whether its a boom mounted orchard and vineyard flail mower(verge mower) that has a flail mower head that can rise to vertical or mow below grade OR a flail mower with a side shifting ability OR a standard flail mower that is either directly behind the operator or offset.


Flail mower knives are of three types

1. Side slicer

2. scoop knife

3. hammer knife


Side slicer and scoop knives are sheared, pressed, punched and then the cutting edge is ground.

Scoop knives are of several types including light weight scoop knives that are sheared, formed, punched and then ground to create the cutting edge.

The great majority of hammer knives made by one manufacturer in Italy for the flail mower market manufacture forged hammer knives that are drop forged, mounting holes drilled and then the cutting edge is ground.

The caroni flail mowers use both a scoop knife and side slicer knife


A hammer knife or scoop knife will not recut grass and brush. A Side slicer knife will recut the brush as many times as you desire to bring your brush and grass mowing under control.


You can invest in a well built and designed Italian Made boom mounted flail mower from Del Morino and Puruzzo.

Call Agrisupply in Garner, North Carolina and ask for Rodney Barbour and tell him that Leon sent you to him to talk about flail mowers.


You have a lot to examine long before you begin shopping for flail mower type, brand or price.
 
   / Let's talk flail mowers #6,817  
Looking at buying a flail mower for my CK2610 (21.8 pto HP). It would be nice to have one with a casing as wide as my rear tires (60"), but I could also go a little smaller if needed given my limited power.

Pretty set on a chinese made flail (Lefa, Betsco, Titan), they are pretty much all the same. Still unsure If I want to spring for hydraulic side shift (looks useful for laneways/ditches) or full articulated hydraulics (could be nice for hedges, but I'd be worried about projectiles, and I only have one detent remote, the other is continuous feed). Pretty sure I want the duck bill hammers vs the "Y"s, because I have a lot of small brush. Not really worried about cut quality, just want it down. I like the safety aspect of the flails vs rotary cutters, so the extra maintenance is worth it to me (lots of areas that are close to finished buildings).

If I was in California I would also looking at Caroni for parts availability, but shipping to eastern Canada will likely kill that deal.

I'd like to hear from people who have used a Chinese flail for a couple of years, and their thoughts (pros, cons, would you buy again).

I have had my Chicomm flail mower for 3 years. So far, I replaced the two tower pieces that hold the top link. They are known to bend, fatigue the metal at the bend point and eventually fail. Some clever welding can restore them. I understand that Titan does not have them available as a replacement part. I paid for mine and received them after a wait. I also experienced a severe vibration in my mower recently. I realigned the gearbox to the PTO shaft and tightened up the bolts holding the front bearing housing onto the gearcase. This eliminated the vibration. My mowing involves 7 acres of uneven ground with trash, rocks and Buick hubcaps and even what appears to have been an old DeSoto automobile hood. The mower jammed solid with that last item. I extracted it with crowbars and a cutoff wheel. The mower is none the worse for wear. My opinion is if parts aren't available, pass. Also, I would rather avoid anything Chicomm for reasons obvious.

Having said all that, the mower cuts 5-6 foot tall dense weeds, grass and brush. I am not afraid to run into small trees, mow and mulch them into chips. My M-F has 45 HP with about 36 at the PTO. The mower is 60 inch cut. If you do decide on the Titan, have a look at the rear roller Zerk orientation. I had to rotate the bearing flanges to keep the Zerks out of the dirt.

I'll never buy another Chicomm impliment.

If I replace the current mower, it will be with a Woodmaxx
 
   / Let's talk flail mowers #6,820  
Note that Woodmaxx is made in China, just to Woodmaxx specs.

Aaron Z

And they seem to have a little attention to detail on what they spec out, but it's also 1k more than the Titan (or equivalent China made) implement. Since this will be an occasional implement for me (mowing 1-2 acres once a year), and not anything related to income, I'd save the the 1K (or more if I get it direct) and re-weld that top link bracing when (or better, before) it fails. I could also get another one shipped from China when I order.
 
 

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