Flail Mower Let's talk flail mowers

/ Let's talk flail mowers #1,641  
OK, now I am really confused.

1. Are you saying that 99% of flail mowers rotate in the direction of travel or that 99% of the flail mowers have
a drum that rotates counter to direction of travel?

2. In a similar vein, which are most likely to throw something toward the operator, those that rotate in the direction of travel,
(i.e., the same direction as the tractor wheels) or those that have a drum that rotates counter to direction of travel?

3. Finally, you have mentioned in several of your posts that you believe that the safety standards on the European flails are at least the equal, if not a bit better, than the US flails. How does this square with the counter rotating drums.

Thanks again....

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NOW:

Number 1.

IF the flailmower you purchase and use is operated properly and maintained
there is a very slight chance(one percent or less). impacts with garden hose snakes,
smooth electric fence wire and barbed wire are another experience many can
relate to in past experience.





When your tractors wheels are traveling forward (counter clockwise) the flail mower rotor(if you werre looking at it on the left side) as it is rotating IS clockwise.

Number 2.

Technically neither type; BECAUSE the flail mower if properly used is riding on the rear roller
with the flail mower hood close to the ground creating the suction needed to lift the clippings up
and over the flail mower rotor.

Most of the forward discharge flail mowers
(THAT ARE SIDE MOUNTED FOLDING OR BOOM TYPE FLAIL MOWERS)
have a higher front entry for the brush being mowed which allows the
material(potential junk object) impacted to be cast forward more effectively to
prevent the object from being discharged at traffic approaching from the rear.






Number 3.

The European safety standards for mowers of all types ARE much more stringent than
ours ever will be.

A non issue; BECAUSE most the European flail mowers used around pedestrians have the
folding/hinged debris shields in front in the narrow area where the grass enters to be sliced.

Most of these flail mowers that can be mounted in front or the rear have the debris shields
as standard equipment.

A rear mounted integral(three point hitch) mounted flail mower with the properly adjusted
top link will provide you with a very safe brush and grass mower AND you will have a very
low chance of throwing anything forward at the operator AS I explained previously because
the operators seat is above and forward of the flail mower.
 
/ Let's talk flail mowers #1,642  
So I purchased a Caroni TM1600 and was wondering if the slotted hole for the top link gets used or the fixed hole?
 
/ Let's talk flail mowers #1,645  
Got my new to me Boomer 50 Friday. Hooked up the flail this afternoon and ran a couple test runs. Noticed it cutting like crap. Take a look underneath and I'm missing something like 7 of the 33 blades. No wonder it weren't cutting right.
 
/ Let's talk flail mowers #1,646  
Make that 10 of 33. May as well get all new ones at this point considering some of the ones left are very worn
 
/ Let's talk flail mowers
  • Thread Starter
#1,647  
Make that 10 of 33. May as well get all new ones at this point considering some of the ones left are very worn
I have a 917 flail as well Nova. I'm thinking about changing out the blades on mine also. When/if you do yours, let us know how much of a pain it is. Pics would be nice as well.
 
/ Let's talk flail mowers #1,648  
I have a 917 flail as well Nova. I'm thinking about changing out the blades on mine also. When/if you do yours, let us know how much of a pain it is. Pics would be nice as well.

I'll do my best. I blocked it up and crawled under tonight and it doesn't look all that hard. May be time consuming with 33 nuts and bolts but not hard. Probably bust out the corded drill to see if I can't speed things up.
 
/ Let's talk flail mowers #1,649  
I have a Mott 72 with 92 pair of blades. I replaced all of them in 6 Hours and the pins are held on with carter pins instead of nuts. So 33 pair shouldn't take that long. I do have a heavy duty rolling bench I put the flail on to do the work so I could work standing up.
 
/ Let's talk flail mowers #1,650  
All new hardware on the way from flailmaster. Hangers, links, blades, everything. Figured if I was gonna work on it I may as well work it over completely.
 
/ Let's talk flail mowers #1,651  
I have a Mott 72 with 92 pair of blades. I replaced all of them in 6 Hours and the pins are held on with carter pins instead of nuts. So 33 pair shouldn't take that long. I do have a heavy duty rolling bench I put the flail on to do the work so I could work standing up.

You wouldn't have a picture of that bench? I've wanted to build some sort of working platform for my Caroni 1900.
Thanks, Nick
 
/ Let's talk flail mowers #1,652  
Here you go. It is built to hold up to 1,200 lbs

Bench00.jpgBench01.jpg
 
/ Let's talk flail mowers #1,653  
That's nifty. Wish I had my shop built so I'd have a place to work. As it stands I'm lucky to just be in the new house. Got the thing blocked up with hunts of 6x6 at near max height on the 3 point. Hopefully I can get it done quick with the aid of a creeper. It's Carriage head bolts so just need the ratchet to take apart and the torque wrench to reassemble.
 
/ Let's talk flail mowers #1,654  
A big very solid work bench would be nice but getting the mower up on the bench would presumably involve dismounting it and using the FEL to maneuver and lift it. Takes time.

I have a ramp into my barn. I back the tractor with mounted flail up the ramp and stop with the tractor front tilted down which raises the flail. I then use the hydraulic topping lift to pull the flail up to max height and block it. That gets the flail up high enough that I can comfortably sit on a short stool and access the rotor. Air ratchet plus one wrench makes pretty quick work of changing the flails and clevises.

Not everyone has a convenient ramp but it wouldn't be that hard to build either a temporary ramp for the rear wheels or a ditch for the front wheels to artificially raise the flail. Or, a third world car lift which is just to cut a trench under the mower to work in with the mower still mounted.
 
/ Let's talk flail mowers #1,655  
Ok so I am fabricating a floating top link adapter that utilises the slotted hole in the Caroni, to fit my quick hitch.. now could anyone provide feedback on the position of the side skids and the rear roller to provide say a 3 to 4 inch cut? Thanks!!
 
/ Let's talk flail mowers #1,656  
Ok so I am fabricating a floating top link adapter that utilises the slotted hole in the Caroni, to fit my quick hitch.. now could anyone provide feedback on the position of the side skids and the rear roller to provide say a 3 to 4 inch cut? Thanks!!

The rear roller should be adjusted so that it is in contact with the ground with the cutters the desired length from the ground (in your case 3-4") and the mower level. The skids are only there to prevent the knives from contacting the dirt. Set them about 1" below the knives and 2-1/2" or so from the ground and you should be good.
 
/ Let's talk flail mowers #1,657  
The rear roller should be adjusted so that it is in contact with the ground with the cutters the desired length from the ground (in your case 3-4") and the mower level. The skids are only there to prevent the knives from contacting the dirt. Set them about 1" below the knives and 2-1/2" or so from the ground and you should be good.

I keep my skids pretty much out of the way by raising them as much as I can. Main reason is that it limits the gouging that occurs when turning sharply. Your advice is correct but I never noticed any real benefit from having the skids set lower. If the knives are going to hit a rock they will do so regardless of where the skids are. I rely on the rear roller plus my eyeballs to avoid having the knives hit objects. For the record, I cut mostly pasture and fields so am cutting very tall grass down to about 4 inches or so. I don't cut my smallish lawn with the flail simply because the tractor is too big and I inevitably create a mess maneuvering around and under trees etc.
 
/ Let's talk flail mowers #1,658  
Yep there definitely isn't any hard and fast rule concerning the skids, evident by the fact that some units don't even have skids. I think the key point is to keep the skids up high while keeping the flails out of the dirt. My skids at the highest setting should keep the flails 1" above the ground at least most of the time providing a reasonable amount of protection. But then there's always Murphy's Law.
 
/ Let's talk flail mowers #1,659  
Just changed out the blades on my 68" Value Leader flail. 4 rows of 7 stations. As I may have mentioned a long time ago, I couldn't decide which cut I liked better, hammers or blades. My first set was hammers as I used the mower to attack some extensive pig rooting, basically, a ground engaging mower. Once those blades were worn out. And no more spares I replaced with a complete set of Y knives and been using those a couple of years. So when I bought replacements, I bought a complete set of each along with a couple spares of each., I decided to install the hammer blades first. As I was almost done, 4 stations on last row left I had an idea. What if I were to install a combination of hammers and Y? It would appear if I installed 2 opposing rows of each, for example 12 & 6 hammers, 3 & 9 Ys, that the rotor would be balanced and the spacing would allow a complete cut by each type per revolution.
Anyone have any thoughts on this? Anyone tried anything similar? I'm thinking I might get a better cut overall, don't expect a worse cut. A bonus would be having a half set of each type as spares, meaning this arrangement could mean these two sets last longer than if installed normally.
Appreciate any feed back pro or con. I mow reclaimed pasture. Mowing is pretty much monthly year round and usually not allowed to get too tall except a couple of perimeter areas that may only get mowed 3 or 4 times a year.
David
Sent from my iPad Air using TractorByNet
 
/ Let's talk flail mowers #1,660  
Just changed out the blades on my 68" Value Leader flail. 4 rows of 7 stations. As I may have mentioned a long time ago, I couldn't decide which cut I liked better, hammers or blades. My first set was hammers as I used the mower to attack some extensive pig rooting, basically, a ground engaging mower. Once those blades were worn out. And no more spares I replaced with a complete set of Y knives and been using those a couple of years. So when I bought replacements, I bought a complete set of each along with a couple spares of each., I decided to install the hammer blades first. As I was almost done, 4 stations on last row left I had an idea. What if I were to install a combination of hammers and Y? It would appear if I installed 2 opposing rows of each, for example 12 & 6 hammers, 3 & 9 Ys, that the rotor would be balanced and the spacing would allow a complete cut by each type per revolution.
Anyone have any thoughts on this? Anyone tried anything similar? I'm thinking I might get a better cut overall, don't expect a worse cut. A bonus would be having a half set of each type as spares, meaning this arrangement could mean these two sets last longer than if installed normally.
Appreciate any feed back pro or con. I mow reclaimed pasture. Mowing is pretty much monthly year round and usually not allowed to get too tall except a couple of perimeter areas that may only get mowed 3 or 4 times a year.
David
Sent from my iPad Air using TractorByNet




David-


I want you to bury that idea at sea by Diamondhead please and bury it DEEP!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

The force on the bearings will not be equal around the complete orbit of the knives or hammers and the
bearings will not last long.
 
 

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