Another Firewood Processor

   / Another Firewood Processor
  • Thread Starter
#41  
Opinions on splitter through design?

I like the V design of the bigger Twister Hornet models It will center up any sized log but that comes at the cost of complexity of the trough and especially the pusher / I-beam attachment.
Twister Hornet Wedge.JPG


Smaller Twister models have a more traditional pusher that runs on the I-beam. The trough ends about 10" before the wedge to allow for the log to spread out as it splits.
Twister Hornet picsth14-100005.jpg
 
   / Another Firewood Processor
  • Thread Starter
#42  
Well I finally got around to updating the design tonight.


The box is 6" wider (3" per side)


The top of the box was raised 2"


The bottom wedge (4-way) was lowered 1"




I shortened up the splitter trough by 10"

With these mods it now looks like everything clears with ease. It's just that it's a giant box wedge...
36" inside to inside to accommodate a 24" log.
 
   / Another Firewood Processor
  • Thread Starter
#43  
Status Update:

We stopped out to look at a Multitek processor a couple weeks ago and talked to the owners. After that we decided to change the wedge design to simplify the build. The box wedge just made everything so much bigger... After looking at Multitek, Timberwolf, and Built-Rite models that all use very similar wedge designs we decided to go that route.


We have a 1" thick x 5" deep main wedge with 1" angle welded on the sides for a spreader.
We have 2" x 6" rectangle tubing mounted behind it that the multi-wedge will ride up and down on.
The multi wedge will now be able to cut up to a 14" log 2 ways with the wedge all the way up and it can cut an 8" log 4 ways if all the way down.
It is still a progressive 8-way design but less complex since it does not have as many angled wedges and no longer has the box.

Note: the new color coding of the renderings is as follows, green is welded in place, dark blue is cut, light blue is on order or uncut, red is not ordered. The renderings were saved as images at different times so you will see a progression of colors as you go down the post.








The multi-wedge alone. The wedges will be made of 3/4" thick steel. The inner box will be made of 1/2" steel.


A rendering of a progressive split. You will see the 22" long log split half-way into the stroke and then with only 1" remaining in the stroke.


Last weekend we got the pillow blocks mounted and got all the sprockets on and the chains made up. That was pretty much Saturday.


Sunday we removed all those cross-bars to get keyways milled. We got the gantry welded in place and a lot of other things welded up so that they are ready to weld onto the frame.


Today I got many of the saw parts back from the machine shop. We ran into an issue with the sprocket. I ordered a standard 15 tooth .404 sprocket from Bailey's and planned on modifying it to fit the JA bushing. Well they got the center machined out and the holes drilled but the tap won't touch the hardened sprocket. We are at a point where we either need to buy a carbide tap or... I did end up finding that Oregon makes 11 to 16 tooth sprockets for a JA bushing. Need to decide this week which way we go.


I still need to get a plate for over top of the bar studs.



That is where we stand. No work this weekend. Next weekend we will likely build some of the splitter outfeed framing. May be a little bit longer before we get the wedge built. We'll need to see when we can get the pieces procured and cut.
 
   / Another Firewood Processor
  • Thread Starter
#44  
This weekend we did a little bit of welding on the splitter outfeed.


ForumRunner_20150315_175037.png

We have the infeed rollers back from getting the keyways milled. We can install them any time.

We are working on getting the angles milled on the wedges now.

We have the two lawn tractors tore down.


ForumRunner_20150315_175446.png



ForumRunner_20150315_175457.png

I have a question for those whom have done this stuff before. The 22 hp engine had an electric clutch to engage the mower. Should we keep this mechanism in tact. This would allow us to start the engine without any load and then engage the hydraulic pump once the engine is up and running. Could be helpful in cold weather... To do this we would have to drive the pump via belt rather than direct drive with spider couplings.

You guys think it would be worth it?

We could likely find a similar clutch for the 18 hp if it were worthwhile.
 
   / Another Firewood Processor #45  
Keeping the clutch means more stuff to breakdown/maintain.
 
   / Another Firewood Processor #46  
When the clutch breaks you'll wish you hadn't. Direct drive it, just start at low throttle opening you should be fine. Mine is direct and easy to start, though maybe a bit tough to pull over when cold.
Jim
 
   / Another Firewood Processor
  • Thread Starter
#48  
Nothing other than we have acquired all of our wedges and most of the random pieces of plate.

Two of our crew are on vacation this week with their kids. Next weekend we will be firing up the welder again. We'll go through a good amount of wire then!
 
Last edited:
   / Another Firewood Processor #49  
Aint grinding wedges FUN????I am not quite done sharpening all the blades for my 12way multisplit wedge. About 20ft of cutting and grinding. Grind a while, rest awhile, drink a brew, take a nap, finish tomorrow,,,, maybe.
 
   / Another Firewood Processor
  • Thread Starter
#50  
Wedges are being machined B-)
Still have the last two to go into the shop this week.
 
   / Another Firewood Processor
  • Thread Starter
#51  
Some plate and bar stock **** for ya

ForumRunner_20150405_205651.png
 
   / Another Firewood Processor
  • Thread Starter
#52  
Does not look like a whole lot of progress but we did work this weekend.


Saturday we mostly worked on getting the infeed table log stop assembled




Today was mostly spent on the multi-wedge.
It is upside-down in the last pic. The bottom two sets of wedges are on. Still need to weld on the top two angled wedges. And weld the multi wedge support to the beam, and weld the main wedge to the beam, and, and, and...

18hp engine was started for the first time in 10 years this weekend. So we are happy that it makes noise again. Just needs a carb rebuild now and it should be on its way back to us.

Good news is that we have almost all of the metal on hand for the rest of the machine so we should be stepping up our build frequency.
 
   / Another Firewood Processor #53  
Wow, this thread is WAY over due for an update. I was really enjoying it, I'd love to see it finished.
 
   / Another Firewood Processor #54  
Me too!!!
 
   / Another Firewood Processor
  • Thread Starter
#55  
Us too...
I'm afraid these are some of the issues with having 4 partners in on it. and trying to get schedules to align.

We are going to need to get back into it. We're going to need to get wood in!
 
   / Another Firewood Processor #56  
How's the TC35 shifter now. Did you reassembly the tractor?
 
   / Another Firewood Processor
  • Thread Starter
#58  
So we finally have another weekend we're working on the processor.


Today we finished up welding the multi-wedge. This pic still has pieces of scrap tacked on to hold everything in place during the weld process.




We welded spacers inside the H beam and through a lot of weld at the multi-wedge support


Then we welded a plate over the spacer and the support. Any critical welds were welded with 3 passes.




We threw the beam/wedge setup in the processor to see how it would look...


Here is our axle. 4x4 square stock with some plates weled on the ends to accept rear hubs from a front wheel drive car.


Here the hubs are on. I think they are from like an '05 vintage Lumina or something. We should be mounting the axle tomorrow.
 
   / Another Firewood Processor
  • Thread Starter
#59  
Today we got the axle and the outriggers on.



Got some solid plans for going forward too.
 

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