Everyone needs a welder, you should get one. Even if it is some old used buzzbox stick welder.
You have went all of your life trying to find solutions to problems like this that did not require welding. You can cut, saw, grind, file and otherwise remove metal from a work-piece, but you cannot so much as put a single bit of metal back onto a work-piece. The welder gives you the ability to do just that. Add metal, and to join metal together in a single unitized piece. If I had spent a little money on a welder sooner instead of always trying to find another solution, I would have been a happier person