were you running it at the recommended 25 RPM??.. https://disstontools.com/app/uploads/Hole_Saw_Operating_Speeds.pdf 80 RPM for a carbide tipped hole saw.. Best RPM for Hole Saws when Cutting Any Material | Pro Tool ReviewsI unfortunately destroyed a 6" Millwalkee hold saw on a stainless electrical cabinet. Even used SS cutting fluid and went slow!
yep, way too easy with a hand drill.. but then, if it had gearing to accommodate that speed, it could easily break your arms!.I was using a cordless Ridged 1/2" drill, so I probably oversped the hole saw. Probably easy to do with the 6" diameter.
There is no good way with an average home garage. Maybe I missed it but have you considered taking it to a machine shop?
Running a 1.5" bit down in a 1" hole with a hand drill is gonna be a nightmare. Gonna want to grab, bind and try to break your arm. And the bits dont like it either.
They are spendy to buy an arbor, but have you considered spade bits?
Presumably the bucket with 1" holes has welded-on bushings that are about 1 1/2" OD? Or something like that. So boring the holes out would make the bushings thin or remove them entirely. If the bucket has those bushings, boring out is not going to work. In that case, I would cut out the old bushings with torch or plasma. Then weld in a new section that has the new bushing w/ 1 1/2 hole already welded onto it. Using the backhoe stick and a length of 1 1/2 round bar to keep everything reasonably straight.
Bent 1/2 x 3 FB "U" brackets into 1-1/2" ID for upper pin attach using my 20 ton press
