Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes

   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #1  

CincyFlyer

Veteran Member
Joined
Jun 1, 2017
Messages
1,108
Location
West Chester
Tractor
Mahindra 2540
When I got my tractor in the spring I didn't want to pay the huge price the dealer got for either a third function or rear remotes (totalling about $2,500!) I also didn't really want an electric third function anyway; give me a lever any time! So I looked online and found this valve: 3 SPOOL 25 GPM JOYSTICK LOADER VALVE W/GRAPPLE | Directional Control Valves | Hydraulic Valves | Hydraulics | www.surpluscenter.com, which looked like the ticket, so I ordered it.
When it came, it was huge. The valve body itself weighed about three times what the original did! There's no way it would fit in the space that of the original. So I called up SC and they would be happy to replace it, but to build a smaller valve would actually have cost quite a bit more! I guess they got some overstock deal on the big one; that is what they do. Here's the size difference of the stock FEL joystick valve compared to the FEL+grapple:
Comparison.jpg
So I said WTH, and decided to cobble it on to the tractor. I had to change the position a bit, as the overall length is greater, and I wanted the joystick in a particular position anyway. I took lots of pictures of the stock setup, and then removed the original FEL joystick valve.
Before01.jpgBefore00.jpgBefore03.jpgBefore04.jpg
At this point I started to cobble up a mount, from 3/8" x 2" mild steel. The new valve is very heavy, and holding it up for position was a pain, literally. But all went well, considering that I have an FEL upright mount the heck in the way! I tested the mount using a 200 lb. man (me). I have also added a small stay to quell vibration, not shown in the pictures.
Mount01.jpgMount02.jpgMount03.jpgMount04.jpg
I was trying out a rarely-used HF flux-core welder; the welds aren't pretty, but I didn't want to set up for TIG. After it was done, I cleaned and painted it, and installed it in position.
Mount05.jpgMount06.jpgMount07.jpgMount08.jpg
Some notes:
I used the original valve mounting bracket bolts and the original valve bolts on the new valve mount and valveæ‚* needed zero additional hardware. I can reverse the configuration with no footprint!
Besides the great size of the valve, I was worried because it can flow more than twice what the original does; I was told that I'd lose "sensitivity". It turns out that the new valve is much easier to feather than the old! It also has a detented float position, one of the reasons I chose it.
Regardless of how the pictures look, no hose sticks out farther than the hand grip on the FEL release pin. I bought SAE->NP adapters for the valve so that I could use the original hoses, etc.
And the bonus: As I already have a "loop" at the rear of the tractor for the backhoe and I now have a small extra joystick valve, with a couple of fittings and a bracket I can have two remotes, joystick controlled (thinking top'n'tilt!)
Total cost of this adventure (note that I bought new quick release couplers so that I have originals still on the valve for my remote): $808 (valve, PB plug, two hoses and hose mount clamps for my grapple, fittings, QR couplers, bits of steel, and paint). Figure twenty bucks for bits and pieces for the rear remotes, and this is a pretty good deal. It took me just an afternoon to do this (not counting the remotes, that's next.)
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #2  
WELL DONE! I love the simplicity and design of the new mount, the angle looks perfect, and it looks thoroughly thought out and well executed.

I'm actually saving up to do something very similar on my old '64 MF, but since I've got separate levers for dump and curl, I'm just going to add in a one or two spool valve before it with the power beyond going to my current valves. That'll give me enough extra hydraulics off my front pump to run a grapple, a thumb that I'll be building for my forks, or a rear upper cylinder to replace the threaded link.

I can't get over how clean you did it, and I'm exactly like you in that I don't want a third function button, I want a lever. I prefer a lever over a button.
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes
  • Thread Starter
#3  
If I ever get a larger tractor (and I will) I'll probably have a valve with four spools: the joystick with detented float, one lever for grapple, and a motor control valve (which dumps both work ports to tank in neutral, preventing a "hard stop").
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #4  
I like the way you think!
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #5  
Looks good in function and form.

Might want to soften those 90deg corners & trim off the excess length of bolts....those are shin & knee biters!
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes
  • Thread Starter
#6  
Looks good in function and form.

Might want to soften those 90deg corners & trim off the excess length of bolts....those are shin & knee biters!

They'd only be an issue if you "exit stage right", which is prohibited on a Mahindra. In operation, it's completely out of the way (I have about fifty hours on the thing since I swapped the valve.)
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #7  
Im getting ready to put a grapple on my 4025; would you configure the grapple control this way again? (new FEL control valve w/ lever instead of a button third function). Very clean installation, nice job.

Im concerned that the 25GPM max at the control level will affect my tractor more than it did yours. Assuming you were putting this on a 2540?
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes
  • Thread Starter
#8  
Im getting ready to put a grapple on my 4025; would you configure the grapple control this way again? (new FEL control valve w/ lever instead of a button third function). Very clean installation, nice job.

Im concerned that the 25GPM max at the control level will affect my tractor more than it did yours. Assuming you were putting this on a 2540?

Yeah. If I was going to do it all over again, I'd build a valve from Surplus Center with lower flow (and lighter weight). I'd get FOUR spools: two D/A (dump and grapple), one D/A with float (lift), and a motor spool, 'cuz I have a secret project in mind! But, seriously, with the very long lever the valve I got has, it's not an issue to operate the thing (at low engine speeds, I always tend to yank it wide open, anyway, because the flows were low.)
If you already have a joystick and a power beyond port, why not plumb in a simple D/A valve with PB after the joystick? You could likely be all in at $300 including hoses, if you are handy at fabricating mounts.
 
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   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #9  
Yeah. If I was going to do it all over again, I'd build a valve from Surplus Center with lower flow (and lighter weight). I'd get FOUR spools: two D/A (dump and grapple), one D/A with float (lift), and a motor spool, 'cuz I have a secret project in mind! But, seriously, with the very long lever the valve I got has, it's not an issue to operate the thing (at low engine speeds, I always tend to yank it wide open, anyway, because the flows were low.)
If you already have a joystick and a power beyond port, why not plumb in a simple D/A valve with PB after the joystick? You could likely be all in at $300 including hoses, if you are handy at fabricating mounts.


That's a great point. I could build a small mount adjacent to the existing control valve. What was the reason you did not add a single double action valve?

I did end up getting my rear remote hydraulics installed once mahindra sent me the right parts. Simple install after all. On a side note, did you know Moes in West Chester is closing up on the first of Feb?
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #10  
I read this thread with interest - I'd been considering the same valve for my Kioti DS3510. I damaged the original joystick, but cobbled a repair. I wanted to add a grapple, and avoid a button. I hesitated because of the sensitivity, but gained confidence from your post. The valve has arrived, and I've plotted a mount. I will get to fabbing right after Christmas (been too short of time and energy to get started) as I'm off until January 8.

Thank you for sharing your experience.
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes
  • Thread Starter
#11  
That's a great point. I could build a small mount adjacent to the existing control valve. What was the reason you did not add a single double action valve?

I did end up getting my rear remote hydraulics installed once mahindra sent me the right parts. Simple install after all. On a side note, did you know Moes in West Chester is closing up on the first of Feb?

I knew I wanted to install rear remotes, and with "top'n'tilt", having a joystick valve (the former FEL controller) would be very intuitive, so I used the new valve for the FEL.
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #12  
I read this thread with interest - I'd been considering the same valve for my Kioti DS3510. I damaged the original joystick, but cobbled a repair. I wanted to add a grapple, and avoid a button. I hesitated because of the sensitivity, but gained confidence from your post. The valve has arrived, and I've plotted a mount. I will get to fabbing right after Christmas (been too short of time and energy to get started) as I'm off until January 8.

Thank you for sharing your experience.

Finally got well enough to get 'er done!
controls.jpggrapple 1.jpggrapple 2.jpg
Works great, much better than the factory joystick.
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes
  • Thread Starter
#13  
That's a great point. I could build a small mount adjacent to the existing control valve. What was the reason you did not add a single double action valve?

I did end up getting my rear remote hydraulics installed once mahindra sent me the right parts. Simple install after all. On a side note, did you know Moes in West Chester is closing up on the first of Feb?
Gee, I completely missed the part about Moe's. That was 2.5 miles from my house ... now the closest dealer is nearly an hour. Apparently they were bought out by a big group that owns a bunch of Ace hardware stores, and they don't want to deal with the tractors. Had I known that, I'd maybe be a Mahindra dealer now, it is time for another career change!
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #14  
I just purchased one of those valves and was wondering if you could tell me what size and type fitting were required. My Kioti loader is using 3/8 lines. Thanks
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #15  
I just purchased one of those valves and was wondering if you could tell me what size and type fitting were required. My Kioti loader is using 3/8 lines. Thanks

I cheated. I took the tractor and the new valve to the hydraulic shop. The helpful folks there hooked me up with all the fittings I needed to adapt to the new valve, and made up the hoses where I needed them. I lacked the knowledge and experience to do it myself, and it's 35 miles each way if I missed something. They even had the Power Beyond adapter in stock. I also bought the sleeve material for the new hoses.

I reused the original quick connects, and added four more sets for the new third function lines. The supply, PB and return ports are SAE 12, the valve ports are SAE 10, IIRC.
 
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   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #16  
Thanks for your response. I haven't pulled mine apart, but I am guessing the SAE 10 and 12 ports for the valve have O rings? I was hoping to get adapters to adapt the 3/8 fitting I have now. Course I still have to buy the other 2 that are extra. I now have the 2 spool Prince LVR and want to adapt the ones I now have which are SAE 8 and 10.
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #17  
Yes, they have O rings. (Get extras - that was an extra trip!)
 
   / Swapped Out FEL Valve, Got Grapple Control and FREE Rear Remotes #18  
Thanks Teachu2
 

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