Rust protection comparison

/ Rust protection comparison #1  

Lawnjocky

Bronze Member
Joined
May 15, 2005
Messages
82
Location
Central Illinois
Tractor
JD 3520
I don't know if this will interest anyone but I decided to do a test to see what protects against rust the best.

My shop is not climate controlled and I worry about rusty tools and other odds and ends that are stored for long periods of time or used infrequently. Maybe it's just my imagination but I don't think the chrome coating on new tools is as good as the old ones (20 yrs ago or more). With the thought of what would be a good protector I read posts here and other places. As expected opinions varied and that's putting it nicely. As a result I decided to use some left over steel from my last project and create a little test on my own. By the way, I got the idea from a blog where the guy was testing products for protecting guns.

I don't claim this test to be particularly scientific or any knowledge of the right way to do a test. I simply wanted to find out what worked best in a simple easy to do way that uses products that I have or can buy locally. I am also not trying to knock or praise the products I used. I like them all for different things and reasons. The basic question I'm trying to answer is what can I use to coat tools (mainly) and other metal items and expect them to be protected from rust.

What I did.
I took my pieces and ground off the coating so I had bare steel. I then cleaned it with brake cleaner to remove any oil and also wiped it with a clean shop towel. I stamped each piece with the initials of the lube I was going to use on that piece. I then used four pieces of clean paper shop towels to apply a thin coating of each product. I then hung all four plus an untreated piece outside exposed to the weather.

Products used.
1. Motor oil. I save my drips from empty bottles so the oil is a mixture but mainly 5w30.
2. WD40
3. Liquid Wrench lubricating oil
4. Fluid Film
Except for the motor oil all state they protect against rust.

Opinions on the application.
All four were applied to a shop towel and then rubbed on the metal. I was trying to replicate putting away a tool.
The easiest to apply was WD40. Possibly because I have it in a squirt bottle instead of a spray can.
Next best was the Liquid Wrench in a spray can. It foamed up a little and took slightly more effort to apply in a film.
Next to worst was the motor oil. Oil is just thicker. So it was harder to apply a thin coating.
The worst to apply was the Fluid Film. It was like rubbing on snot.

Cost of coatings from least expensive to most: motor oil, WD40, Liquid Wrench, Fluid Film

So there it is. Today is the one week mark. I have taken pictures and plan to leave the pieces up for a few months just to see what happens. If there is interest by others I will keep posting pictures and updates.

Anyone want to bet on which does best? No prizes, just bragging rights.

The first picture (left) is from the first day when I hung them.
The second picture is 24hrs later.
The coatings from left to right are; Control (bare metal), Fluid Film, motor oil, WD40 and Liquid Wrench.
 

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/ Rust protection comparison
  • Thread Starter
#2  
This is one week later.
 

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/ Rust protection comparison #3  
Interesting, I would have had one with some lithium grease. So far from the pics they all look like they are holding up well. Are they exposed to rain as that will wash off the light oils. I'm going with motor oil.
 
/ Rust protection comparison
  • Thread Starter
#4  
So far they have been lightly rained on two times. As far as lithium I have some just didn't think about it. I half considered buying and trying a bunch of different products but decided to keep it simple.
 
/ Rust protection comparison #7  
I would have painted one, and put rease on one.

military uses paint, grease (cosmoline.. think axle grease..e tc.. ) and fluid film. Might be something to that :)
 
/ Rust protection comparison #9  
how about doing one with diesel? its a bit late...but it would be interesting for sure.

of what you got there, i m going with FF, just because its thickest
 
/ Rust protection comparison
  • Thread Starter
#10  
Paint and grease are out because they don't fit my application for hand tools and such. I want something to coat with when I put the tools away and then not have to wipe down before I use them again. I do keep things painted if that's whats needed and I will use grease on piston rams and such.

As far as using this or that product I just wanted to try what I had and can buy cheaply and easily. I don't know if it would work but maybe I (or someone else) could write the various companies for samples and test them on TBN. Let'em put their money where there mouth is. I'd hate to think how many brands and products there are that claim rust protection.

The test I'm doing is pretty simple so if anyone else would like to jump on board testing other stuff, go for it. The more the merrier. I know I would be interested in the results. Just do it the same way I am so we can compare apples to apples.
 
/ Rust protection comparison #12  
i only mentioned grease and paint as other test / control methods for comparison...

soundguy
 
/ Rust protection comparison #13  
Please keep posting weekly updates!!!

I think your test is a simple but real world for tools in a humid environment. However, I would like to see JB80 added to the mix.
 
/ Rust protection comparison #14  
I am probably among the few that are interested in your rust or lack of rust. I think you have hung the test pieces on a post and they are exposed to rain and damp etc.
My rust proofing is what I apply to cars and trucks. I have played with many products.
I use to be able to buy Rust Check in 1 gallon plastic jugs at the large auto supplier, now they only will stock spray cans. I suspect this is from complaints from the auto sprayshops, as I can spray my car in my shop.
My buddy goes to Krown for his car and if the owner is in a good mood my buddy can buy for me (cash ) 2 jugs of Krown, again the spray shops do not really want to sell it.
So I got onto Fluid Film, I hope my supply is safe from TSC as this product lists under the agriculture use and city people do not understand what farmers do.
To spray Fluid Film I warm it in a water bath at 140 F with a large coffee in a steel bucket with the water bath. When FF is cold it is like cold Butter scotch pudding, when it is at spraying temp it is like hot Butter scotch pudding. I spray it with a quality hand pump sprayer set to a stream.
So Fluid Film might sound better as Butter scotch pudding not SNOT.
Did you know there is a book published by the Rocket Chemical Company ( they invented WD 40 )
I would place Fluid Film at 1 st
5W30 at 2nd
Liquid Wrench at 3 rd
WD 40 at 4th
I hope you do not mind the additional dialogue.

Craig Clayton
 
/ Rust protection comparison #17  
I love it when regular people run their own tests. You willing to put another product to the test. Schaeffer's has a product called Rust Ender. It's big in drilling for all the equipment left setting in open yards and the shipping industrty.
 
/ Rust protection comparison #18  
there ya go.. zine plating. that's pretty good.. kinda like chrome plating.. :)
 
/ Rust protection comparison #20  

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