Raytree drum mulcher

[AW East Texas]

Alright, I will try that email. Before you do that, see what your setup is actually doing. Digital tach from Harbor Freight or Northern or online... Keep me informed.

 

[Rustyiron]

I think the only option with a lower flow or pressure machine behind a rotary hydraulic tool is to rely on inertia. Reversing the 2 sheaves makes perfect sense. It's the waiting for recovery that's difficult.

 

[Lineman North Florida]

According to my owners manual you are just under max rpms which is 2100.

 

[AW East Texas]

According to my owners manual you are just under max rpms which is 2100.View attachment 3978925View attachment 3978926

Where did you get the manual ? All mine came with was the plastic box with some replacement parts, 4 cutters, bolts, another belt, etc...

 

[Lineman North Florida]

Where did you get the manual ? All mine came with was the plastic box with some replacement parts, 4 cutters, bolts, another belt, etc...

I emailed them at the email address that I gave you in an earlier post and they sent it to me. I don't know why, but none of them seem to come with the owners manual, but they sent me a PDF of the owners manual right away when I asked for it.

 

[AW East Texas]

According to my owners manual you are just under max rpms which is 2100.View attachment 3978925View attachment 3978926

Oh I forgot to mention, when I did my checks on my RPM's I was running my machine @ 2500 rpm's

 

[Lineman North Florida]

Oh I forgot to mention, when I did my checks on my RPM's I was running my machine @ 2500 rpm's

So out of curiosity how much trouble is it to swap the pulley's, I'm guessing it's pretty simple/straight forward.

 

[AW East Texas]

So out of curiosity how much trouble is it to swap the pulley's, I'm guessing it's pretty simple/straight forward.

So out of curiosity how much trouble is it to swap the pulley's, I'm guessing it's pretty simple/straight forward.

Well, I guess so, it took me about 2 hrs. to do a 30 min. job. I went slow cause I was guessing how the china man who built this would have put it together. I really wish I had of made a video of doing the job. I haven't ruled that out yet, but I can tell you how I done it. But first I would really like to know what kind of rpm's the little bota is turning your drum when your at operating rpm's. I am running my Cat @ 2500 rpm's.

 

[Lineman North Florida]

Well, I guess so, it took me about 2 hrs. to do a 30 min. job. I went slow cause I was guessing how the china man who built this would have put it together. I really wish I had of made a video of doing the job. I haven't ruled that out yet, but I can tell you how I done it. But first I would really like to know what kind of rpm's the little bota is turning your drum when your at operating rpm's. I am running my Cat @ 2500 rpm's.

Well for starters I have to buy an RPM tach to see what it is, but I should be able to figure out how to swap the pulley's , I just need to take the cover off and look it over.

 

[AW East Texas]

Well, I guess so, it took me about 2 hrs. to do a 30 min. job. I went slow cause I was guessing how the china man who built this would have put it together. I really wish I had of made a video of doing the job. I haven't ruled that out yet, but I can tell you how I done it. But first I would really like to know what kind of rpm's the little bota is turning your drum when your at operating rpm's. I am running my Cat @ 2500 rpm's.

What I did :
1. Remove cover and I took a leaf blower and cleaned out all of the dirt and debris.
2. Record the tension bolt for correct belt tension on reassembly. I used a set of what I call spreaders. It is like a compass you use to make circles. I also took a perma marker and drew a line down the middle of the threads on the tensioner bolt and backed it off 3 turns, or loose enough to take the belt off. Note how many turns you make you'll need it for reassembly.
3. Before you loosen the 4 bolts that are holding the drive check the gap between the frame and the edge of the motor. Mine was .037. I used a set of feller gauges to do this, and used them to support the motor during reassembly. I was able to do this because I layed the mulcher down horizontally to do the job. ( I guess that should have been step 1 but I am going off memory )
4. The 4 nuts you will be looking at will take a 15/16 socket. If you don't have an impact wrench you may ought to get one or have a helper close by to hold backup for you on the large allen head bolts on the inside of the mulcher. Once you have those loose take the belt off. I made sure that I put my belt back on the same way I removed it so it would be turning in the same direction. Cogged belts are picky about how they are tensioned and lined up so I tried to put things back the same way I found them. With the exception of the pulleys.
5. Raytree uses a 2 part coupling design. It is captured to the shaft with a tapper, and a keyway. You will see 4 allen head bolts. I think they were 8mm but I cant recall. Anyway, you will also see 2 threaded holes. These are to push the tappers apart from each other. I removed 2 bolts completely to use to push with, and I loosened the other 2 and left about 2 threads holding the 2 halves of the coupling together. You will also see a bolt in the center of the shafts with a big round thick washer. You can remove these. The bolts and washers will allow you to get back to the proper placement of the hub assembly later. There is a split in the hub that opens up the outer hub so it will slide off the shaft once the hubs are separated. You want to be careful here though, just use enough spread with a wedge or flat head screwdriver to get the hub to move, also, insert the screwdriver as far out as possible so on reassembly it doesn't get in the way of the flat washer to line up the couplings. These things will break in half, and then you will be trying to find a new one ! When separating the coupling hubs go slow, 1/4 turn or less on each one of the 2 pushing bolts you are using to separate the coupling hubs. You'll feel it when they separate, they are pretty tight. The hub should slide off easily.
6. Now that you have both pulley's off, change there locations ( drive on driven, driven on drive ). What I done here is slid the pulley's on till they liked about a 1/4 of an inch going completely onto the shaft. Then I let the bolt and washer ease them on the rest of the way onto the shaft. The washer acts as a stop to align the inner part of the hub to the exact placement on the shafts. I didn't tighten the bolt in the center to tight, but I didn't want it to move either. I left the locking washer off during this process.
7. Remove the 2 separating bolts used to push with and insert them back in the holes they came out of, see why we left the other 2 bolts in now, no lining up issues. Remove the wedges if you haven't already done so. Start tightening the bolts as so they will be letting the tapper attach to the shaft. You will want to do this in an even manner, criss cross method. Do this to both pulleys.
8. Replace the belt.
9. Raise hyd. motor enough as to let the proper spacing to ride along the slotted hole in the frame and adjust your bolt tension back to where it was when you started, and tighten the hold down bolts. You will have to have an extension to do this cause the pulley you just put on this shaft is nearly in the way.
10. Go get a cold beer... Good Luck