Just another junk chainsaw

   / Just another junk chainsaw #1,361  
Two-stroke exhaust is part science and part art, as far as I can tell. A properly set up system not only scavenges the burnt charge from the combustion chamber, it directs a "reverse" pressure pulse to keep the incoming charge in place.

I have read that a 2cycle has a "secondary" compression ratio, that of the fuel air mixture in the crankcase. When backpressure is too low the mixture can exit the cylinder w/o burning called short circuiting or "4 cycling". An expansion chamber takes advantage of sound waves which travel through the exhaust pipe faster than the spent gases and both pull the gases out and when they return back toward the exhaust port help hold the next fresh charge in the cylinder.
All of that theory is correct.

Look at the science and design of a dirt-bike muffler.

The quickly exiting exhaust gasses create a vacuum. The piston being driven downward also creates a vacuum. Thus the fuel-air charge is drawn into the intake.

With the tuning and science of a dirtbike muffler.....they can actually draw this fuel/air mix into the exhaust to some extent. The pressure wave due to the design of a dirtbike muffler actually bounces off the cone and forces this air/fuel BACK into the combustion chamber right before the exhaust port closes. Some actually refer to this as kinda a "supercharger" effect.

Which is alot why dirtbikes have a "power-band". A range of certain RPM's where this effect is the greatest. And the engine will make significantly more power. And by simply changing mufflers can even change the power band higher or lower in the RPM range.

But none of this is to say that a 2-stroke "needs backpressure". An engine.....be it 2-stroke or 4-stroke is nothing more than an air pump. The more air that can be moved through the engine....the more power it can make. Hence Turbos or superchargers to FORCE more air in. OR the science of headers/H-pipes/x-pipes to help air exit faster.

A 2-stroke is no different in that aspect. The design of a dirt bike muffler is all about getting MORE air/fuel into the engine.

However, None of this applys to small 2-stroke engines like a chainsaw or weedeater. Because the muffler is NOT designed to aid in scavenging or airflow. Its simply there to reduce the noise and a place to bolt a spark arrester. And the easiest way to reduce the noise is just a big expansion chamber (a muffler on a chainsaw is roughly 2x-3x the volume of the cylinder), coupled by restricting the exiting exhaust gasses. By restricting/slowing down the exiting exhaust gasses makes it quieter....But it can still effeciently release all the exhaust gasses. Because this dont need to happen instantaneously. The volume of combustion gasses can be released slowly over the course of the next intake and compression cycle of the engine.

This back-pressure does indeed reduce noise....but at a cost of performance. The intake air/fuel mix doesnt enter the cylinder as freely......as it is also acting to push against the pillow of exiting combustion gasses.

This is why chainsaws respond so well to a simple muffler mod to make it breath easier.

Compare a saw to a hotrod. A Muffler mod is like doing long-tube headers. And piping it like a dirtbike (like some hotrod saws) would be like putting a small supercharger on.
 
   / Just another junk chainsaw #1,362  
All of that theory is correct.

Look at the science and design of a dirt-bike muffler.

The quickly exiting exhaust gasses create a vacuum. The piston being driven downward also creates a vacuum. Thus the fuel-air charge is drawn into the intake.

With the tuning and science of a dirtbike muffler.....they can actually draw this fuel/air mix into the exhaust to some extent. The pressure wave due to the design of a dirtbike muffler actually bounces off the cone and forces this air/fuel BACK into the combustion chamber right before the exhaust port closes. Some actually refer to this as kinda a "supercharger" effect.

Which is alot why dirtbikes have a "power-band". A range of certain RPM's where this effect is the greatest. And the engine will make significantly more power. And by simply changing mufflers can even change the power band higher or lower in the RPM range.

But none of this is to say that a 2-stroke "needs backpressure". An engine.....be it 2-stroke or 4-stroke is nothing more than an air pump. The more air that can be moved through the engine....the more power it can make. Hence Turbos or superchargers to FORCE more air in. OR the science of headers/H-pipes/x-pipes to help air exit faster.

A 2-stroke is no different in that aspect. The design of a dirt bike muffler is all about getting MORE air/fuel into the engine.

However, None of this applys to small 2-stroke engines like a chainsaw or weedeater. Because the muffler is NOT designed to aid in scavenging or airflow. Its simply there to reduce the noise and a place to bolt a spark arrester. And the easiest way to reduce the noise is just a big expansion chamber (a muffler on a chainsaw is roughly 2x-3x the volume of the cylinder), coupled by restricting the exiting exhaust gasses. By restricting/slowing down the exiting exhaust gasses makes it quieter....But it can still effeciently release all the exhaust gasses. Because this dont need to happen instantaneously. The volume of combustion gasses can be released slowly over the course of the next intake and compression cycle of the engine.

This back-pressure does indeed reduce noise....but at a cost of performance. The intake air/fuel mix doesnt enter the cylinder as freely......as it is also acting to push against the pillow of exiting combustion gasses.

This is why chainsaws respond so well to a simple muffler mod to make it breath easier.

Compare a saw to a hotrod. A Muffler mod is like doing long-tube headers. And piping it like a dirtbike (like some hotrod saws) would be like putting a small supercharger on.
You run a straight pipe and I will run a muffler modded chainsaw and guess who will win?
 
   / Just another junk chainsaw #1,363  
You run a straight pipe and I will run a muffler modded chainsaw and guess who will win?
Are you speaking as if I dont know?

The purpose of a straight pipe isnt backpressure if thats what you are insinuating. Its scavenging. Again.....its an air pump....whatever you can do to pull MORE air in and EXAUST air more efficiently the better.

There is a reason people dont run a straight pipe on a firewood saw and choose a simple muffler mod instead.
 
   / Just another junk chainsaw #1,364  
Are you speaking as if I dont know?

The purpose of a straight pipe isnt backpressure if thats what you are insinuating. Its scavenging. Again.....its an air pump....whatever you can do to pull MORE air in and EXAUST air more efficiently the better.

There is a reason people dont run a straight pipe on a firewood saw and choose a simple muffler mod instead.
I don't think the goal is just to move air. The goal is to have the most amount of fuel/air at the precise moment of detonation at the top of the compression/power stoke to throw that piston down with as much force as possible to create power.

Having backpressure optimizes that precise moment of detonation.
 
   / Just another junk chainsaw #1,366  
All of that theory is correct.

Look at the science and design of a dirt-bike muffler.

The quickly exiting exhaust gasses create a vacuum. The piston being driven downward also creates a vacuum. Thus the fuel-air charge is drawn into the intake.

With the tuning and science of a dirtbike muffler.....they can actually draw this fuel/air mix into the exhaust to some extent. The pressure wave due to the design of a dirtbike muffler actually bounces off the cone and forces this air/fuel BACK into the combustion chamber right before the exhaust port closes. Some actually refer to this as kinda a "supercharger" effect.

Which is alot why dirtbikes have a "power-band". A range of certain RPM's where this effect is the greatest. And the engine will make significantly more power. And by simply changing mufflers can even change the power band higher or lower in the RPM range.

But none of this is to say that a 2-stroke "needs backpressure". An engine.....be it 2-stroke or 4-stroke is nothing more than an air pump. The more air that can be moved through the engine....the more power it can make. Hence Turbos or superchargers to FORCE more air in. OR the science of headers/H-pipes/x-pipes to help air exit faster.

A 2-stroke is no different in that aspect. The design of a dirt bike muffler is all about getting MORE air/fuel into the engine.

However, None of this applys to small 2-stroke engines like a chainsaw or weedeater. Because the muffler is NOT designed to aid in scavenging or airflow. Its simply there to reduce the noise and a place to bolt a spark arrester. And the easiest way to reduce the noise is just a big expansion chamber (a muffler on a chainsaw is roughly 2x-3x the volume of the cylinder), coupled by restricting the exiting exhaust gasses. By restricting/slowing down the exiting exhaust gasses makes it quieter....But it can still effeciently release all the exhaust gasses. Because this dont need to happen instantaneously. The volume of combustion gasses can be released slowly over the course of the next intake and compression cycle of the engine.

This back-pressure does indeed reduce noise....but at a cost of performance. The intake air/fuel mix doesnt enter the cylinder as freely......as it is also acting to push against the pillow of exiting combustion gasses.

This is why chainsaws respond so well to a simple muffler mod to make it breath easier.

Compare a saw to a hotrod. A Muffler mod is like doing long-tube headers. And piping it like a dirtbike (like some hotrod saws) would be like putting a small supercharger on.
Hmm. I have to say, this sounds interesting and does make sense.
 
   / Just another junk chainsaw #1,367  
I don't. From riding dirt bikes and messing with exhaust. Pull the exhaust pipe off and it runs like crap, nice a loud, and the fire coming out is pretty cool looking but not near the power.
A dirtbike muffler and a chainsaw muffler are worlds apart. Apples to oranges comparison.

Competiton saws do use tuned mufflers for quite a power increase. That isnt the goal of a chainsaw muffler.

This all started because of the notion that "muffler modding" a chainsaw is bad because it needs "backpressure". Which is simply an incorrect statement.
 
   / Just another junk chainsaw #1,368  
A dirtbike muffler and a chainsaw muffler are worlds apart. Apples to oranges comparison.

Competiton saws do use tuned mufflers for quite a power increase. That isnt the goal of a chainsaw muffler.

This all started because of the notion that "muffler modding" a chainsaw is bad because it needs "backpressure". Which is simply an incorrect statement.
They're not worlds apart though. The physics is exactly the same. Not a thing different.

The only difference is dirt bikes have room for a tuned exhaust where chainsaws don't. They both need backpressure to run right. A tuned muffler just synchronizes the pulse wave back a little better where a chainsaw is compact and a little more crude.
 
   / Just another junk chainsaw #1,369  
They're not worlds apart though. The physics is exactly the same. Not a thing different.

The only difference is dirt bikes have room for a tuned exhaust where chainsaws don't. They both need backpressure to run right. A tuned muffler just synchronizes the pulse wave back a little better where a chainsaw is compact and a little more crude.
I'm kinda wondering if it's not specifically back pressure, but kind of like you mention in you last sentence, creating a pulse in the exhaust and intake so that the intake charge piles up against the back pressure, just before the port closes and goes into compression, and the opposite when the exhaust port open, it's being sucked out. I'm sure there is a vocabulary to describe this.
 
   / Just another junk chainsaw #1,370  
They're not worlds apart though. The physics is exactly the same. Not a thing different.

The only difference is dirt bikes have room for a tuned exhaust where chainsaws don't. They both need backpressure to run right. A tuned muffler just synchronizes the pulse wave back a little better where a chainsaw is compact and a little more crude.
We can agree to disagree. Cause you aint gonna change my mind or opinion, and I obviously aint gonna change yours
 
   / Just another junk chainsaw #1,371  
I'm kinda wondering if it's not specifically back pressure, but kind of like you mention in you last sentence, creating a pulse in the exhaust and intake so that the intake charge piles up against the back pressure, just before the port closes and goes into compression, and the opposite when the exhaust port open, it's being sucked out. I'm sure there is a vocabulary to describe this.
Backpressure itself is incorrect vocabulary to describe it.

But there is no "tunning" in a chainsaw muffler. Its simply an expansion chamber that allows (for lack of better terms) and time delay release of exhaust gasses to quiet the sound. Nothing more.

If back pressure really were a good thing....muffler modding a chainsaw would be a bad thing. But it isnt. Open up the muffler and you can notice the results on a chainsaw.

I have said all I can about this topic, so as far as Im concerned....Im done discussing because there is no point arguing til we are all blue in the face and then walk away with the exact same opinion/notion in our heads.

You can google the topic.....its discussed at length. Some think backpressure is good, others do not. To each his own and Im not trying to convince anyone, just educate. Do your own research and make up your own mind
 
   / Just another junk chainsaw #1,372  
I think back pressure is rooted in the physics of the two stroke motor. Take away the back pressure and all the torque goes away as all the compression leaks out before the detonation event happens at the correct time.
 
   / Just another junk chainsaw #1,373  
In reality it all has to do with port timing and scavenging. Lots of differences between an expansion chamber and a chainsaw muffler.
 
   / Just another junk chainsaw #1,374  
Back pressure or no back pressure. I did muff mods on 3 saws. 026 pro, MS361 and an 044 mag. After the mods each of the saws were tuned and were a bit louder but each performed like the next larger saw than what they were. No regrets.
 
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Reactions: LD1
   / Just another junk chainsaw #1,375  
muff mods are just defeating the EPA noose.

There is still backpressure present...it's not like a muff mod deletes the backpressure.
 
   / Just another junk chainsaw
  • Thread Starter
#1,377  
NLA new and hard to find use rubber av's for the poulans like ones fixed shown in thread. I still have plenty of used and some NOS still. But other folks dont. Soooooooo =

Had a idea for years now that different makers may work. Think I found a winner. The bigger ones didnt work but the smaller were close to same size.

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