Fuel solenoid?

   / Fuel solenoid? #1  

schweizer

Gold Member
Joined
Jan 22, 2012
Messages
315
Location
Southern Oregon
Tractor
Kioti DK45SE Hst
For the past few months, I've had to keep the key turned to start position even after engine is firing, I.e. Keep starter cranking, because if I don't the engine stalls immediately. I'm guessing it's a sticky fuel pump solenoid? Thanks for any input.

Marcus
 
   / Fuel solenoid? #2  
My guess is a dirty "ignition" switch that makes unreliable contact. Your model uses a stop solenoid with two coils: "pull-in" and "hold." The low-current "hold" keeps the solenoid engaged after a brief high-current pulse to the "pull-in" coil. You must be getting the "pull-in" pulse or it would never start. So the current to the hold coil is suspect and the key switch (and fuse, connectors,and wires) is the only thing in that circuit. Also, intermittent function of this switch is commonly reported on TBN. There are unconfirmed reports of a new switch design but it may not be improved. A new switch is about $100. Several owners reported success after spraying WD40 in the key hole. Others have disassembled, cleaned, and lubed their switches, which fixed the problem. If you decide to disassemble your switch, take a photo or two during dis-assembly (to record orientation of things) and be careful not to lose any parts. The electrical part of the switch is very simple: it's a copper disk with raised areas that wipe the various contacts as the key is turned. But there are springs and ball bearings to maintain pressure on the contacts, return from "start", and create the detents.

By the way, another possibility is losing glow plug current when the switch returns to "run", also caused by an intermittent key switch.
 
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   / Fuel solenoid? #3  
As richeyvs advised, I'd bet it's the ignition switch by what your explaining. Many of us have had to clean or replace the switch even with making sure no water or anything else entered. Those electric solenoids have a very low rate of failure.
 
   / Fuel solenoid?
  • Thread Starter
#4  
Thanks. It sounds like a ignition switch rebuild is in order. I did it a few years ago for a different ailment, with success. The tractor lived out in the elements until the barn got finished last year.

Marcus
 
   / Fuel solenoid? #5  
Dirt or corrosion (or both) in the switch could cause this problem. After you get it clean, I recommend you coat the disk and contacts with dielectric grease, sold at auto stores. Deoxit may be good too, but I haven't tried that
 

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