Drill Bits

   / Drill Bits #31  
<font color=blue>"Of course, the operator might be part of the problem."</font color=blue>

Bird, is that what's known as <font color=green>Operator head space and timing</font color=green>?? /w3tcompact/icons/crazy.gif
 
   / Drill Bits #32  
Something like that./w3tcompact/icons/laugh.gif Did you just add something to your signature?/w3tcompact/icons/wink.gif Now that I don't have a tractor, and if I can sell this place, I might start using a golf cart again./w3tcompact/icons/grin.gif
 
   / Drill Bits #33  
<font color=blue>Did you just add something to your signature?</font color=blue>

Yeah, I saw all these other guys messing around with theirs, so I thought I'd give it a try. I had to come up with something appropriate for my name, since I don't have my tractor yet /w3tcompact/icons/sad.gif. I figure when I do get my tractor, I'll change the sig to be more in line with what I get! One thing about my golf cart, though - I don't have to worry about any drink holders /w3tcompact/icons/grin.gif/w3tcompact/icons/grin.gif!!
 
   / Drill Bits #34  
I use the same approach as Egon and like this set form TSC. $20 for a set of Titanium Nitride coated bits. I also have the 9/16 to 1" set from Karbor Freight.

To make them last, the most important think is correct cutting speed and lubrication. Cutting speed is how fast the tip of the tool travels. Units if feet per minute and I run high speed drill bits at 100 FPM. To determine RPM, divide 400 by the diameter of the drill. Most people run larger bits too fast and small bits too slow. !/8" bits I run at about 3200 rpm, 1/4" at 1600 RPM, 1/2" at 800 RPM, 1" at 400 RPM, etc. Use this. It works.

Use plenty of oil. I have a plactic cap from a paint spray can with oil in it. After I touch off on the center punch mark I put the cap up to the drill bit (with drill press offf) and it puts oil on the tip.

For bigger hols, go up in steps. Except for hole saws.

For holes larger than 1" iuse hole saws. I recently cut 1 3/4" hols in 3/4" plate with quality hole saws. I like Lennox or Starret hole saws.
 

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   / Drill Bits
  • Thread Starter
#35  
Thanks for the great advice. I will print these RPMs and post them on my drill press for reference. My drill press has an oiler on it. Nothing fancy but it keeps the bit well lubricated That makes it easy and I know this helps a lot. Thanks a lot for the advice...I know I will use it!
 
   / Drill Bits #36  
No matter whether they are cheap or expensive, learn how to sharpen them. "offhand sharpening" is a practiced art that is easy to learn but takes some time. Invest in a drill sharpening gage for checking the angle or you can buy a "Darex" drill doctor but the non-comercial models only go up to 3/4". An important thing to remember is to "relieve the web" on drills over 1/4". relieving the web allows the bit to penetrate the material easier with less heat and less strain on the dill press or motor. Less heat means longer life and if you buy a "cheap" set they will last longer and if you learn how to sharpen them, even a cheap set will last along time. Titanimum, TiN, Titanimum Nitride, Steam Oxide, etc., are just coatings applied to the H.S.S. bits for easier chip flow and less friction. M2 is a designation that represents a european standard for High Speed Steel. The only bits other than HSS that will be available to you are Micrograin Tungsten Carbide or "Hi-roc". They are extremely hard and will drill armor plate and hardened steel up to rc58. They don't come from Lowes, but from a machinery supply house like MSC. I could go on for pages about cutting tools as I own my own machine shop, but the above will give you some idea. If any of you people have any questions, send me a private message and I'll try to answer your questions. I saw a couple of posts about drill sharpeners. Darex Drill Doctors are the best non commercial shapeners as they also relieve the web and they are a "no Brainer" to use. NEVER SHARPEN A DRILL ON THE SIDE OF A GRINDING WHEEL ONLY ON THE FACE. Side grinding is very dangerous as the wheel can shatter from a side load. Vitrified wheels have very little resistance to side loading.
 
   / Drill Bits #38  
I checked a few of there prices and WOW... are they HIGH... $229 for a saw blade that I've gotten off other sites for $79.99

gary
 
   / Drill Bits #39  
Ok so our shop may have a bigger budget then most. Look at the drill press we have to feed.
 

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   / Drill Bits #40  
If we were allowed to take pics at work I could show u some BIG drill presses one Ingersoll mill/drill has a 3.5mX20m table.
1m=39.4"
The operators also tap on it down to 8mm.
If it is like GM they get big discounts, I can buy stuff from Grainger w/ the discount too.
McMaster/Carr has decent prices on good quality tooling.
 

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