Adding a postscript to update this thread:
After a while I added a quick coupler to the backhoe so I could change easily between digging bucket, landscape bucket, ditching bucket, and root ripper. That changed the relative positions of bucket and thumb and messed up the thumb closure.
I tried to live with it but too much functionality lost. Last winter I decided to make a new thumb. Photos show the wood template, cleaning up the main rails, tacking everything together, and final installation. Fit is again perfect. I added a bit of extra curvature because the factory thumb was too flat, had a tendency to squeeze stuff out.
The main rails are 1/2" steel, all the gussets are 3/8". I followed the design of the factory thumb on bracing.
Photo 1 - template.
Photo 2 - cleaning up the main rails after plasma cut.
Photo 3 - tacked up.
Photo 4 - test fit.
I would be happy to answer any questions. I made some drawings at the time but don't have them now.
The basics:
Cylinder - this is the exact same as on the B21 stabilizers. Perfect for retracted length and stroke.
Thumb - this is the part used on the Kubota BH77 mechanical thumb. It is easily converted to hydraulic.
Links - these are made from 3/4"x2" flat bar. The holes are 6.75" OC.
My homemade hyd thumb on my backhoe attachment is only about as wide as the dipper stick, about 4". My homemade hyd thumb on my mini-X is much wider, about 10".My current thumb jaw is only a few inches wide, about the width of the stick. Any real advantage to going wider?