3016 shut off Relay

   / 3016 shut off Relay #1  

JTNH

New member
Joined
Mar 27, 2023
Messages
6
Tractor
Mahindra 3016
Anyone know where the shut off relay is on the Mahindra 3016 ? I found 4 relays under the dash i'm just not sure which one it is . Any help would be greatly appreciated .
 
   / 3016 shut off Relay
  • Thread Starter
#2  
Hmmm, wasn't the relay .

Any idea of what would be keeping the shut off solenoid energized until melted/fire ?
 
   / 3016 shut off Relay #3  
I think the 3016 has a similar MHI engine as the Max. If so it has an energize pull in coil, and an energized holding coil. It de energizes to shut off.
 
   / 3016 shut off Relay #4  
Have zippo familiarity with your brand, but to build on the above post....

If indeed you have a 3 wire, 2 coil solenoid, the symptom you describe might indicate both coils are staying active. A typical starting sequence has power to both coils for only a few seconds. Both coils are needed to move the solenoid piston/plunger to the open position, and then only one is needed to keep it in the open position.



So potential failure modes might be:
l
- Wiring is bad. Live short allowing both coils to remain active;

- “starting” coil and “running” coils leads reversed. ( wired incorrectly. Genuine or aftermarket part?)

- Another short somewhere between the starter relay and the solenoid allowing both coils to remain active.

- Something else causing inappropriate flow of voltage. Like whatever it it that causes your "start" to activate is stuck (see below)



If you can find a theory of operation and try to understand what causes your shut off solenoid to function correctly, that would help. The Deere’s I’m familiar with have circuity that controls the duration and timing of the fuel solenoid. As stated above, don’t have any idea about brand M. If you're handy with a multimeter, you could test the leads to the solenoid for 12 V. With the switch turned on, there should initially be 12v on both leads, then one lead should drop out. If Mah built the function into the start switch, the pull in voltage might only be present with the switch in the start position. Again, understanding theory of operation will narrow things down.

If/when you figure out which lead is the "start" and which is the "running" lead, you could bench test. Pull the offending solenoid then connect the live leads to a 12v battery one at a time. If it overheads with only the "running" lead energized, you'll know the solenoid is bad.

Why did you replace the old one? Is it still functional? If so you could check the ohm values of each lead and compare to the new one. That would provide a clue about possible coil shorting.
 
Last edited:
   / 3016 shut off Relay #5  
Here’s a wiring diagram for the Max which has an MHI S3L engine. When the key is turned to start, both coils are energized, when the key is released to run, the pull in coil drops out and the holding coil stays energized.
 

Attachments

  • image1.jpeg
    image1.jpeg
    1.1 MB · Views: 82
   / 3016 shut off Relay #6  
Coils can burn out of the plunger does not stoke all the way or there is low voltage to them. Cam
 
   / 3016 shut off Relay
  • Thread Starter
#7  
Have zippo familiarity with your brand, but to build on the above post....

If indeed you have a 3 wire, 2 coil solenoid, the symptom you describe might indicate both coils are staying active. A typical starting sequence has power to both coils for only a few seconds. Both coils are needed to move the solenoid piston/plunger to the open position, and then only one is needed to keep it in the open position.



So potential failure modes might be:
l
- Wiring is bad. Live short allowing both coils to remain active;

- “starting” coil and “running” coils leads reversed. ( wired incorrectly. Genuine or aftermarket part?)

- Another short somewhere between the starter relay and the solenoid allowing both coils to remain active.

- Something else causing inappropriate flow of voltage. Like whatever it it that causes your "start" to activate is stuck (see below)



If you can find a theory of operation and try to understand what causes your shut off solenoid to function correctly, that would help. The Deere’s I’m familiar with have circuity that controls the duration and timing of the fuel solenoid. As stated above, don’t have any idea about brand M. If you're handy with a multimeter, you could test the leads to the solenoid for 12 V. With the switch turned on, there should initially be 12v on both leads, then one lead should drop out. If Mah built the function into the start switch, the pull in voltage might only be present with the switch in the start position. Again, understanding theory of operation will narrow things down.

If/when you figure out which lead is the "start" and which is the "running" lead, you could bench test. Pull the offending solenoid then connect the live leads to a 12v battery one at a time. If it overheads with only the "running" lead energized, you'll know the solenoid is bad.

Why did you replace the old one? Is it still functional? If so you could check the ohm values of each lead and compare to the new one. That would provide a clue about possible coil shorting.
First and foremost thank you for the detailed reply!

Yes , it is a 3 wire solenoid, pull/hold/ground . I'm getting 12.5v before even turning the ignition on (checked at the solenoid harness) . I pulled the 4 relays (1 at a time) and got 12.5v (w/o turning key on). I disconnected the keyed ignition and still get 12.5v at the solenoid harness . I connected a new shut off solenoid and w/o turning the key it energized immediately (I unpluged it fast so it didnt burn up ) . Im assuming im getting the 12.5v on the "pull side" as its the thicker of the 2 wires and o.oov on the "hold side" (w/o key turned on)

"Why did you replace the old one? Is it still functional? If so you could check the ohm values of each lead and compare to the new one. That would provide a clue about possible coil shorting."

It all started a few weeks ago when the tractor wouldn't start .I replaced the starter , still nothing, found a 50amp line fuse blown next to the starter. I replaced fuse , probably didn't need to replace the starter . Once I reconnected the battery, turned the key and the tractor fired up and instantly proceded to melt the original fuel shut off solenoid . I saw smoke and immediately unplugged the oem shut off solenoid, it was fried . Ordered a aftermarket solenoid and again , instantly fried/melted that one . Third shut off solenoid (oh yeah, whats the definition of insanity? lol) plugged in . As soon as i connect battery(w/o turning key) I hear solenoid click, i touch solenoid and its warming up quick , I unplugged immediately so it didnt fry...
 
Last edited:
   / 3016 shut off Relay
  • Thread Starter
#8  
Here’s a wiring diagram for the Max which has an MHI S3L engine. When the key is turned to start, both coils are energized, when the key is released to run, the pull in coil drops out and the holding coil stays energized.
thank you for this
 
 
Top