You don't say how old the unit is, the older the better.
Why is your panel fed with #6 but only a 30A breaker? Is it an exceptionally long run? #6 is good for 55A, and an exception in the code allows you to round UP to the next common breaker size if the rated wire size is not available. So #6 can take a 60A breaker. Then put a typical 50A 3 wire welder outlet in there for the welder and be happy.
...It just occurred to me - you mean #6 copper or Aluminum? The above assumes copper. It would not be true for alum!
Why is your panel fed with #6 but only a 30A breaker? Is it an exceptionally long run? #6 is good for 55A, and an exception in the code allows you to round UP to the next common breaker size if the rated wire size is not available. So #6 can take a 60A breaker. Then put a typical 50A 3 wire welder outlet in there for the welder and be happy.
...It just occurred to me - you mean #6 copper or Aluminum? The above assumes copper. It would not be true for alum!
Sounds like you might want to replace the box with a new one that isn't burned and which you can get breakers forIt's a long story. The subpanel that feeds to sub panel in the Garage had a burned part of the bus bar rendering some of it useless, so we had a local electrician come out and he moved some stuff around and was able to get everything to fit, but removed the 40 amp breaker and put a quad thirty in its place. I might see about getting a quad with 20-40 or the like, but I'm not sure what the likelihood of that is, as the breakers for this box are hard to find. A while back I tried to find a 20/15 but was unable to do so.
I'll swing by next time I am in the area (might be a while though)...I would love to, but it's a little big for me to do and the cost of getting it replaced is stoping us, but if you want to stop by and take care of it, let me know.![]()
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This actually answered some of my questions as well. Was given an old montgomery ward stick welder a couple weeks ago. Started looking in the subpanel that's in the garage to see what was in it. Breaker for 220 that isn't being used is only a 30amp. Started looking at the subpanel a little more closely and probably gonna have to suck it up for an electrician. The picture posted of the panel looks like like it was taken in my garage :shocked: already had to have half the breakers replaced and the subpanel looks worse. Plus no shut off. Was just piggy backed off the main breaker on the main breaker box![]()


If it wasn't for the distance between us, I'd swear the same guy installed both. The guy that installed ours piggy-backed off the main lugs 400 amp, but didn't run the same size wire to the sub-panel. I just double checked, and the wire is #8, not #6, so I guess I'll pop a 40 in there. The breakers are Challengers, which are also the famous Zensco breakers I'm told. Here is the inside of the panel, including the fried section of the buss bar.
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