New Wood Rack - #3

/ New Wood Rack - #3 #12  
They look pretty good Crash, very cool to have such an abundance of material close at hand. It is always a good feeling when one sees man's creativity at work, not to mention recycling. Keep on keeping on.
 
/ New Wood Rack - #3 #13  
I like the wood rack..!! Much more practical than my two projects below, but had a lot of fun making them. :thumbsup:

I've experimented with the cement mixer shoe cleaner too. Around here, I've found #8 limestone works best for me. Something with sharp edges, and when it gets rounded, I can always put it on the driveway. Still need to clean out the nail slots, as we have a lot of clay, and really gets packed in there. I sharpened the handle on an old worn out file, and makes a nice cleaner for that, then buff up with my 4" angle grinder, with a wire wheel.

Experimenting now with rust removal by electrolysis. Worked pretty well, and a lot quieter..!! Just need to rig up an elongated box of some sort, to hang a bunch in a row. Can't do it inside in the winter though, becase the process gives off hydrogen gas. Probably a toss up on electric usage, cement mixer versus battery charger.

Great work..!!
 

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/ New Wood Rack - #3
  • Thread Starter
#14  
I like the wood rack..!! Much more practical than my two projects below, but had a lot of fun making them. :thumbsup:

I've experimented with the cement mixer shoe cleaner too. Around here, I've found #8 limestone works best for me. Something with sharp edges, and when it gets rounded, I can always put it on the driveway. Still need to clean out the nail slots, as we have a lot of clay, and really gets packed in there. I sharpened the handle on an old worn out file, and makes a nice cleaner for that, then buff up with my 4" angle grinder, with a wire wheel.

Experimenting now with rust removal by electrolysis. Worked pretty well, and a lot quieter..!! Just need to rig up an elongated box of some sort, to hang a bunch in a row. Can't do it inside in the winter though, becase the process gives off hydrogen gas. Probably a toss up on electric usage, cement mixer versus battery charger.

Great work..!!

Got the wood rack finished today, even threw some paint at it. Will get some pictures posted in a little while.

Very nice art work. Lots of work in that guy. I do a little forging now and then. My old forge is still hand cranked, at some point in time plan to hook up an old vacuum with a speed control up to it.

May just have to steal your Christmas tree idea. ;) That is real neat. Now you need to make an angel to go on top. :laughing:

Sure wish I had though of and tried the cement mixer a few years ago. Ran a batch today for around 3 hours. That pretty much got the dirt & rust out of the groves. Think adding in some odd ball scrap and stobs helps, sort of hammers on them.

In the pictures is an old chair done a few years ago. Don't think I cleaned the shoes at all other than a quick wire brushing. Look close at Christmas tree and you can see the angel. Was making a pintle hitch eye in the old forge. In the pan are a bunch of stobs. They are all clean now.
 

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/ New Wood Rack - #3
  • Thread Starter
#15  
Well the horse shoe wood rack is finished. Even threw some paint at it and tested it. :laughing: :thumbsup:

Every part except the bolts, nuts, paint, welding rod and electricity are all out of my treasure pile. (Some folks might call it a junk pile.)

Some Minor wort's, when lining up the 2 ends I matched them up wrong. So the 1" they were out of square wound up being 2" over all. When the cross pieces were welded in, that put a little twist in it. But being a wood rack these are not real problems.

Rack is roughly 30"X30", cross pieces are 5/8" rod. Adjustable feet are 1/2" carriage bolts.

Were I building it for someone else, the wort's would have been fixed. Now that it one is done, the next one will go together a lot faster.
 

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/ New Wood Rack - #3 #16  
If you're not in a rush, I have heard that a 1:10 mix of molasses:water will give you a nice phosphoric acid rust remover. Takes a few days, but it's cheap and your work piece size is only limited by your tank dimensions and how much molasses you can bring back from the store.
 
/ New Wood Rack - #3 #17  
Yeah, lots of hammering on that sunburst..!!

Have at it on the Christmas tree... That one took 96 shoes. Used a piece cut out of an 8' conduit reel, to line the shoes up on, and weld together. Giving the boughs somewhat of a sweep to them. Then welded a small tailpipe clamp low on the end, for a jig to clamp it to the pipe, and weld.

I've had more than several requests to make more. I tell them to save their shoes...

I've read about the molasses thing, but think that may get pretty rank, and around here, probably draw yellow jackets.
 
/ New Wood Rack - #3
  • Thread Starter
#18  
Yeah, lots of hammering on that sunburst..!!

Have at it on the Christmas tree... That one took 96 shoes. Used a piece cut out of an 8' conduit reel, to line the shoes up on, and weld together. Giving the boughs somewhat of a sweep to them. Then welded a small tailpipe clamp low on the end, for a jig to clamp it to the pipe, and weld.

I've had more than several requests to make more. I tell them to save their shoes...

I've read about the molasses thing, but think that may get pretty rank, and around here, probably draw yellow jackets.

I was going to ask how big the Christmas tree was. If I did build one it would be a lot smaller, maybe 4', 5 at the most.

Forge work is fun. Just can't do much anymore as my shoulders just wont take the pounding. About 5 years old I would turn the crank on Grandads old forge. When he would get busy, I'd start winding it up. Thought it was great fun to really make it burn.

Happy with how the mixer cleans the shoes. Around 2 1/2 hours even the dirt & rust around the nails is gone.

Not sure if I'll build another rack very soon. Would like 1 about 4' long to put on the back deck. But may just do another project instead.
 
/ New Wood Rack - #3 #19  
That tree is right at 5' tall. 1-1/4" pipe for the center, and 1" X 1" light square tubing for legs. Just stuff I had around. The top two little red shoes are attached to a 1/2" bolt. It's so heavy, it takes the tractor to move it, LOL... I have a 1/2" eye bolt I put in it to move.

I made my own forge. Found plans online where a guy made one from a F-350 front brake rotor. As luck would have it, I had two from my F-450, that were beyond turning. Sits real well in a mobile home rim.

I tried using a shop vac for a blower, but the noise got unbearable, it was one of those small whiney ones. I looked around, and got an AO Smith 140 cfm mini squirrel cage blower from ebay. It is the berries..!! The roar of the fire, is louder than the blower.

I control it with a pivoting dump gate at the bottom. Works great.
 

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/ New Wood Rack - #3 #20  
Cool stuff. I have made a few of these. My wife likes reindeer, and moose.
 

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