Outdoor woodfired boilers?

/ Outdoor woodfired boilers? #21  
A few of my neighbors have them. They use tons of wood. For a 2500 SQ ft house my next door neighbor has used 25 rick already this winter. About a rick every 5 days this time of year. He will use 35-40 rick per year. He has had his for 6 years now.

When everyone was putting these things in around here I did more insulation and new windows. I heat with propane and use about 600 gallons a year for my 2500 SQ FT house. Prior to the windows and insulation I was using 1000 gallons.

My next system will be a high efficiency heat pump with propane backup. We loose our power too often for electric only many times for 3-8 days. Its happened 3 times in the 7 years I have been here of 7 days or more and about 5-6 3 day stints.

Chris

Although I don't know anyone that owns one they are very popular in this part of the country. I see them everywhere. I sure didn't know they used this much wood! It would almost be like having a part time job feeding these things.
 
/ Outdoor woodfired boilers? #22  
I have an uncle with one of these outdoor boilers and it works really well. They hold a large amount of wood and due to the fan control they can burn stuff an oridnary fireplace or buck stove would choke on. I think his will hold 36" or longer pieces. The disadvantage is constant need for wood (not an issue for him) and the need to refuel it every few days. His is fairly close to his home -- maybe 50 to 100 feet since the further away the greater the heat loss in the plumbing. He uses it for hot water most of the summer but sometimes lets it go out and just uses the electric element for summer hot water...
 
/ Outdoor woodfired boilers? #23  
I own one, this is the 5th season. Burns about 10 -12 full cords in heart of the season (mid November to April). I also burn a lot of softwood in the spring & fall that I don't keep good track of.

I heat my 1800 sq ft home, a 32x24 garage with Radiant heat and my domestic hot water. I recently added a piece of radiant inside a sidewalk between the house & garage, which is really nice when the snow all comes off the newer garage roof while I'm at work.
 
/ Outdoor woodfired boilers? #24  
Seems like cutting 10-12 cords of firewood is like taking out the trash reading it here. It's a lot of work and a lot of time. Nothing wrong with this if you know what you are getting in to.
 
/ Outdoor woodfired boilers? #25  
I know several people who have them, including my next door neighbor. Yes they will often smoke a bit, much of which is due to what is being burned. Another neighbor across the street is 250ft from the boiler and will often smell the smoke in their house.

They are far better for heating multiple buildings. If you look at their heat output, it is typically far above what a normal home would require. I have stoked my neighbor's unit on a 10ーF day when they were on vacation. I usually needed to fill it every day and a half or so. It is also only heating the house.

As was previously mentioned several times, having a free or very very low cost supply of wood is absolutely essential.

Run the numbers before you buy one. Look at both the up front costs, and your ongoing costs, your time for handling the wood, maybe upgrading a chain saw. Also, your time and expense for hauling in wood. By that, I mean once people hear that you have a wood boiler, they will probably offer downed trees for free. It still cost $$ to cut it up an haul it. $$$ to split the wood, etc.
 
/ Outdoor woodfired boilers? #26  
I have considered an OWB unit because I have heard they can burn much larger pieces of wood...less splitting. I also have a very real concern about what happens when the power is off. I think it means no heat. That happened to a neighbor of mine last January, during an ice storm, power was off for several days. To bad there is no 12 volt back up power system to keep them going.

Just my 2 cents worth........Paul
 
/ Outdoor woodfired boilers? #27  
For power outages, I have the circulators wired with SJ cords and male plugs to switched outlets.

If the power goes out, I unplug the circulator from the wall and plug into an inverter for a while so I have a good amount of time to get the generator filled with fresh gas & fired up.

A UPS system would be nice for when I am at work.
 
/ Outdoor woodfired boilers? #28  
I use a Woodmaster 4400 to heat my house, it came with the house when we bought it Overall I do like it, but I don't think I would purchase another due to the high cost. I would instead go with an indoor wood stove or an indoor wood hot-air furnace depending on house layout. Only time I'd go with an OWB is if I also heated outbuildings from it, which I don't.

They are popular in my area and some seem to smoke much worse than others. The woodmasters I see generally do not smoke too bad except for a few minutes after loading with new wood as it catches. There are a couple guys with either older or homemade units which really smoke a lot 24/7. What you're burning makes a difference too. With dry hardwood mine hardly smokes at all.

They do use a lot of wood so having free or cheap wood is important. I use 10 full cord a year to heat a 1700 sqft house. I'd guess I could heat using an indoor stove with half the wood. They will burn as big of a chunk of wood as you can lift so you won't need to split, just cut logs into chunks. They can also burn green or punky wood, although wood usage goes up considerably. I got through a month burning wet cottonwood from a neighbor that would be useless in a normal wood stove.

They are making EPA approved units now for states which require it. They are probably more efficient as well, but very expensive.
 
/ Outdoor woodfired boilers? #29  
Seems like cutting 10-12 cords of firewood is like taking out the trash reading it here. It's a lot of work and a lot of time. Nothing wrong with this if you know what you are getting in to.

I cut 22 cords of wood last year, and had 14 cords of seasoned hardwood before I started cutting more.- It is a lot of work and time, but it's nice to know you have wood to heat through the winter.- I also work 60 hours a week for a construction company.

I have been using one of these stoves for 4 years now, and love it!- I read where some said these stoves smoke a lot.- The only time mine smokes is when I first build a fire, and it smokes some when I load it up again.- If you burn seasoned dry wood they won't smoke a lot like some have said, so the people must have been burning wet wood, or unseasoned wood.

I heat my 2200 sq ft home, 3 car garage and a two story 30X30 workshop.
 
/ Outdoor woodfired boilers? #30  
I suspect the smoking is based on demand for heat. I think most of these have a fresh air damper that opens or closes based on hat demand and some even have a fan that forces combustion air in. Under this condition the fire will have more O2, burn hotter, and burn more completely with much less smoke. If you oversize it for your needs and it's never relaly calling for more heat, it's just going to sit and smolder, gving just enough air to keep the fire going. This is when you're going to get a lot of smoke. You don't want smoke. It's unburned material (though not a whole lot, granted) meaning you're not getting heat out of it. Trick to that is to size your unit correctly.
 
/ Outdoor woodfired boilers? #31  
Our house is a 4,000 sq. ft. two story brick built in the early 1860's in south central Michigan.
I put in a Central Boiler unit about six years ago. It was October when I shut off the boiler in the basement and it hasn't been turned on since. Filling a 500G propane tank every 4 or 5 weeks was dipping too far into the retirement funds. Ten acres of woods is NOT enough to feed this animal, as I soon found out. I am fortunate in having neighbors that want their wind rows kept clear. Besides all the (true) stuff mentioned about laws, smoke direction, wood access, and the effort to cut and stack, I hate being a slave to this. Although it takes about 1.5 hours of cutting/splitting/stacking = (1) week of heat, it makes no difference if it's raining, if you have a head ache, feel lousy, sore back....the stove is hungry, it must be fed. I go through 16 cubic feet a day for about six months. About a full cord a week. Summer time is considerably less, of coarse. This warms two water heaters, both bathroom floors (hydronic floor heat) and the four zones for the house where it's T-shirts and socks warm. My wife's a Texan and still needs higher than normal temps for comfort. If I had to do it again I'd go geothermal. Still in good shape at 66, but not sure what the future holds. Would like to swap this OWB for a geo unit before I can't do the wood thing anymore.
 
/ Outdoor woodfired boilers? #32  
Our house is a 4,000 sq. ft. two story brick built in the early 1860's in south central Michigan.
I put in a Central Boiler unit about six years ago. It was October when I shut off the boiler in the basement and it hasn't been turned on since. Filling a 500G propane tank every 4 or 5 weeks was dipping too far into the retirement funds. Ten acres of woods is NOT enough to feed this animal, as I soon found out. I am fortunate in having neighbors that want their wind rows kept clear. Besides all the (true) stuff mentioned about laws, smoke direction, wood access, and the effort to cut and stack, I hate being a slave to this. Although it takes about 1.5 hours of cutting/splitting/stacking = (1) week of heat, it makes no difference if it's raining, if you have a head ache, feel lousy, sore back....the stove is hungry, it must be fed. I go through 16 cubic feet a day for about six months. About a full cord a week. Summer time is considerably less, of coarse. This warms two water heaters, both bathroom floors (hydronic floor heat) and the four zones for the house where it's T-shirts and socks warm. My wife's a Texan and still needs higher than normal temps for comfort. If I had to do it again I'd go geothermal. Still in good shape at 66, but not sure what the future holds. Would like to swap this OWB for a geo unit before I can't do the wood thing anymore.

Yikes. Do you have one of those beautiful old brick farmhouses? There was a period of time around 1900 where apparently prosperous farmers built those. A few came with the mini oil booms that passed through back then too. (I am from Bowling Green, OH originally.) I like the looks of those old homes. I suppose they aren't so easy to heat. I have read histories of that time period here in Maine. It was nothing to have 25-30 cord of wood layed up back then.

I really think your best solution is to move to Texas :D But if you want to stay in Mich. - Is your house insulated as well as it could be? The best thing would be to start by reducing the energy requirements if that is possible. If you haven't examined the idea in a while, there lots of new materials and techniques that work pretty well. Getting a quote from an insulation contractor should be free and may give you some ideas.

Dave.
 
/ Outdoor woodfired boilers? #33  
We really like the layout of this old house. Plus it has a great history. We are but the sixth owners. It was refurbished in the recent past, maybe thorty or so years ago. Not recent enough to have caused them to be more insulation friendly. Lots of smart stuff done, plenty of not-so-smart stuff. I'll get off this now and return to the original subject. Don't mean to hijack the post.
 
/ Outdoor woodfired boilers? #34  
Mr captain

I'm sure the work gets old - but look at the bright side, at 2.50 a gallon for propane you are making over $200/hr when you cut wood!
 
/ Outdoor woodfired boilers? #35  
As already mentioned, Definatally take a good look At Arboristsite.com

I know several people who have them and have seen many in my area. The main advantages of them are
1. The mess is outside
2. The fire hazard is outside
3. They can heat mutiple building easily
4. You dont have to add wood every few hours

But they have serious drawbacks. There are 2 reasons in which they smoke a lot. First, Inexperienced wood burners treat them as incenerators. They burn garbage, trash, green wood, etc in them. The types of things an experienced wood burner would never burn in their house due to low heat output, risk of chimney fire, and smell.

The second reason is these things have a huge fire box. It is nice cause it doesn't require fixing that often, but when the water is at temp and doesn't need heat, it chokes the fire out and lets it smolder, then when it needs heat, it forces air in and starts burning again. The chimney height is also another concern. Most houses have chimneys that are 20-30' in the air, which helps not to smog out the neighbors. The OWB's have very low chimneys.

Given the cost to have one of these installed, and all the added labor involved of cutting wood/buying wood, and having to fix the fire when its -10 outside, I'd consider getting a geothermal unit if you have the required land to burry the ground loop. A few people I know that have recently went with geo, got quotes on bot the geo and OWB units. The OWB's were between 8000-12000 and the geo's were between 12000-16000. IMO that is not much more money and you don't have to worry about firewood. The only way I'd even consider a OWB is if I wanted to heat multiple buildings.

And if you have a shop to heat, another option is an indoor wood boiler. I know a few people that have them. (homemade) It is basically a OWB without the insulation and outer sheetmetal, setting in the shop. Radiant heat heats the building and boiler water heats the house.
 
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/ Outdoor woodfired boilers? #36  
As already mentioned, Definatally take a good look At Arboristsite.com

I know several people who have them and have seen many in my area. The main advantages of them are
1. The mess is outside
2. The fire hazard is outside
3. They can heat mutiple building easily
4. You dont have to add wood every few hours

But they have serious drawbacks. There are 2 reasons in which they smoke a lot. First, Inexperienced wood burners treat them as incenerators. They burn garbage, trash, green wood, etc in them.

Very well said!
 
/ Outdoor woodfired boilers? #37  
Like stated earlier I'm building one from some plans I aquired. I could of built the firebox about 1/3 smaller. It's about 36 cu ft. Since it didn't figure in an ash pan I might build a false bottom and add a grate to decrease size a bit,possibly increase the water jacket size and only burn very dry wood. I wouldn't do it except I want to heat my 1200 sq ft shop along with the house.
 
/ Outdoor woodfired boilers? #38  
I have a central boiler it came with the house, there is a propane fired boiler in the basement, with baseboard heat. What I did is run the wood boiler lines to a water to water plate heat exchanger on the house boiler. Then unhooked the control wires to the boiler, so when the thermostat call for heat only the pump on the boiler runs. The problem I have with the setup is the heat loss from the boiler to the house, and hope to have that fixed this summer.
 
/ Outdoor woodfired boilers? #39  
I'd be inclined to shop around for a wood boiler that I could put in the basement. I'm a manuf rep in the heating and AC industry for the New England territory. This is a great time of year to check with the local distributors to see if they have a remaining wood boiler available. I suspect you could get a heck of a deal this time of the year.

The old rule of thumb is that if you burn wood the 30 coldest days of the year you will reduce your fuel by 50%. I prefer to have this system in the basement where I can better maintain/feed it. I don't want to have to brave the elements to be comfortable.

I built a wood boiler for my Dad a long time ago and piped it into the baseboard system. We also put a big sheet metal enclosure around it with a duct up to a big floor grill, so we recovered a lot of convective heat into the house.

First, and without fail, get your chimney checked out and lined if necessary. If you don't have one run a factory built chimney up thru the house. Not up the outside wall. Don't forget to talk with your homeowners insurance folks.
 
/ Outdoor woodfired boilers? #40  
But they have serious drawbacks. There are 2 reasons in which they smoke a lot. First, Inexperienced wood burners treat them as incenerators. ....

The second reason is these things have a huge fire box. It is nice cause it doesn't require fixing that often, but when the water is at temp and doesn't need heat, it chokes the fire out and lets it smolder, then when it needs heat, it forces air in and starts burning again. The chimney height is also another concern. Most houses have chimneys that are 20-30' in the air, which helps not to smog out the neighbors. The OWB's have very low chimneys.

My boiler is greatly oversized. Someone wanted my smaller boiler of this brand and i wanted greater than 16 hour burn times for the times i needed a longer burn. This boiler has twice the capacity. With the previous brand I had, oversizing was a disaster. With this brand, i was pleasantly surprised to see that oversizing is not an issue just like the factory promised. My boiler shuts the fire down completely when the fan is not on. Sometimes you see the slightest whisp of smoke out of the chimney. If you open the door, there is literally no glow. But there is enough heat still in the coals that when the fan kicks on, it starts the fire right up. I do not see the big belch of smoke that i see in many boilers. It really smokes very little even when i was burning wood in Dec. from a log load from last January that i did not cut and split until late July/early August (happened to be in the front of the pile and in the way so it got burned).

Ken
 
 
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