What's wrong with my tractor? Engine? Injector Pump?

/ What's wrong with my tractor? Engine? Injector Pump? #1  

npaden

Platinum Member
Joined
Mar 8, 2006
Messages
617
Location
Lubbock, Texas
Tractor
2011 LS U5030C
I was out brush hogging some tall weeds today with my Kubota L4200 (45hp diesel - 1996 with 1,050 hours) and was giving the old girl a pretty good workout. Nothing she hasn't done before but a workout all the same. Going through some Russian Thistle and Careless Weeds 5 to 6 foot tall. Mowing with a medium duty 6' rotary cutter.

I mowed around the house this morning and didn't notice anything unusual. Went after the weed patch (about 4 acres) and she knew it was going to be work but nothing really rings a bell about her performance at first. I had to drop her down into 3rd Gear on some really thick Russian Thistle but that didn't seem completely abnormal. She was running a little warm but I figured that was due to the weed seeds and I needed to watch the radiator screen and keep an eye on the air filter. I did run her low on fuel, not completely out, but she acted like she was going to stall so I idled her down and turned her off. Went and got some diesel and got back to work but she was running warm again so I turn her back to the house and cleaned up the radiator screen and checked the air filter. It wasn't really bad, but had some seeds in it. I got back out there and she was still running warm - generally she runs at about 1/3rd on the temp gauge and she was running 2/3rds - not up to the hot but still above normal. I was now having to downshift on some fairly light stuff, and I couldn't keep the cutter spinning in 5th gear at all which is my normal gear that I use for mowing.

I thought it could be the mower, so I double checked the gear box on the cutter and it had oil in it but I topped it off just for good measure. I could turn the cutter by hand fairly easy so it seemed to be okay. The gear box was warm, but not excessively hot. I cleaned the radiator screen and hosed off the radiator and double checked the engine oil and coolant and everything seemed okay. I figured I'd go ahead and finish the last bit. It seemed to do better but still didn't have the guts that I would normally expect her to have. I had to downshift in some light stuff a few more times and at the very end I ended up all the way down into 2nd gear which is absolutely crawling. I noticed more smoke that usually from the exhaust when she was really giving it her all. Kind of a blue tint to it but not much. The color you would expect from a tractor really giving it's all, but I was mowing light grass and was in 2nd gear. I figured it had to be the gear box on the mower. I finished up and took her back to the barn.

I checked her over and let her idle awhile and when I went to shut her down the key wouldn't turn her off. That means that I blew a fuse but that's an easy fix.

To help me decide if it was the mower or not I took it off and hooked up my tandem disc. I normally pull it in 5th gear as well. The tractor had cooled off and I took it out and started discing. Pulled it pretty well in 5th gear for about 5 minutes and then the temp started climbing again. It wasn't hot out today so that couldn't be the issue and I've run the tractor hard for hours and hours when it was hot outside without any issues. After 5 minutes she started to act gutless again and wanting to bog down so I had to shift into 4th gear to pull the disc engaged. About 10 minutes into it she was all the way back up to 2/3rd on the temperature gauge and working hard to pull the disc in 4th gear. It seems that the problem is with the tractor, not the mower. I went ahead and picked up the disc and ran the tractor back to the barn. I let her idle down again and checked her over again and nothing seemed obviously wrong. She's not really smoking on the exhaust except when she seems to think she is under heavy load. No unusual knocking noises or anything like that. I'm at a loss to what could be wrong and am not excited about taking her to the dealership for them to poke around because I really don't like the local dealer.

Based on my description is there anyway to figure it out?

Thanks in advance. Nathan
 
/ What's wrong with my tractor? Engine? Injector Pump? #2  
Keep in mind I am not a diesel mechanic, but it could be your fuel filters are clogged. Have you checked them?
 
/ What's wrong with my tractor? Engine? Injector Pump? #3  
I would replace the fuel filter?filters; running lean could cause your heat. Maybe time for a coolant flush. Use coolant for a diesel. Hows the air flow through the radiator?
 
/ What's wrong with my tractor? Engine? Injector Pump? #4  
When you cleaned the radiator screen, did you just pull it and wipe off the gunk? If so, you need to take it all back off and hose out the radiator. A good long hosing getting each little area from both sides. Let it dry and it should be all better. After a while the fins clog and you get your exact symptoms.
 
/ What's wrong with my tractor? Engine? Injector Pump? #5  
Maybe it's time for a new air filter as well? A diesel starving for air will bog it down and cause overheating. Air flow restrictions can also cause oil mist to be sucked in from the crank past the rings into the combustion chamber, maybe thats where the little hint of blue smoke is coming from? Good luck with it.

Larry
 
/ What's wrong with my tractor? Engine? Injector Pump?
  • Thread Starter
#6  
Thanks for the input.

I ended up calling a friend who is a tractor mechanic last night before I got any replies and you guys pretty much mirrored his suggestions. I was afraid something major was going wrong with the tractor, but he said that 90% of the time what I'm describing is either the fuel filter or the air filter. He also recommended a cleaning of the radiator but suggested using compressed air instead of a hose if possible. I'm going to pickup the filters today and hopefully that's the problem.

I've got a big list of chores for her this weekend!
 
/ What's wrong with my tractor? Engine? Injector Pump?
  • Thread Starter
#7  
Well I changed the filters and cleaned the radiator out really good with compressed air. The fuel filter was dirty but not clogged by any means. Same with the air filter. The radiator wasn't that bad either.

Started her up and ran her with the disc again. Pulled great in 5th gear for about 3 minutes then started bogging down again. It started smoking a bit and I put her into 4th gear and pulled for another 3 or 4 minutes and it started bogging in 4th gear and smoking steady.

I guess the next step is to take all the fuel lines off and make sure they aren't clogged?

The way it acts there must be fuel in the system to start and then it works harder and harder to get fuel and it just can't keep up.

One other consideration is that after I changed the fuel filter and opened the bleed valve on the injector pump I never could get it to actually leak fuel out the bleed valve.

Is this looking like a bad injector pump?

Thanks, Nathan
 
/ What's wrong with my tractor? Engine? Injector Pump? #8  
Owning quite a few tractors myself, and spending countless amounts of money on filters 典hat痴 weren稚 needed yet and other items used in troubleshooting. One thing that comes to mind that you should check is the radiator.

Your problem has happened to me twice now on two different tractors and both times resulted in radiator problems with plugged cores.

Troubleshooting is easy. It cost me a fortune to watch the Case dealer do it.

Make the Radiator fins access able with your bare hands, either front or back. Front preferred, Start and run the tractor until it gets hot, or the problems you are having, then shut the tractor down, and run your hand across the fins of the radiator. If it is cool in the outside edges and very hot in the center, then you have plugged cores and the radiator needs to be replaced or rotted out. The radiator must have temperature distributed equally throughout the core. IF the Radiator is cool and you feel very little heat, then replace the thermostat. These guys get stuck closed as well as open.

If any work is done to the cooling system, NEVER put tap water in the radiator, Always use a 50/50 blend of antifreeze, or if you dilute your own use Distilled water, like you would a battery. Tap water, well water, etc has organisms in it that activates when temperatures change from hot to cold and this is the main cause of plugged cores.

So before doing dumping anymore money in to it or bringing in a mechanic, give this a shoot and see where it leads you. Can稚 hurt and costs nothing
 
/ What's wrong with my tractor? Engine? Injector Pump? #9  
Well I changed the filters and cleaned the radiator out really good with compressed air. The fuel filter was dirty but not clogged by any means. Same with the air filter. The radiator wasn't that bad either.

Started her up and ran her with the disc again. Pulled great in 5th gear for about 3 minutes then started bogging down again. It started smoking a bit and I put her into 4th gear and pulled for another 3 or 4 minutes and it started bogging in 4th gear and smoking steady.

I guess the next step is to take all the fuel lines off and make sure they aren't clogged?

The way it acts there must be fuel in the system to start and then it works harder and harder to get fuel and it just can't keep up.

One other consideration is that after I changed the fuel filter and opened the bleed valve on the injector pump I never could get it to actually leak fuel out the bleed valve.

Is this looking like a bad injector pump?

Thanks, Nathan

Here is the checklist if this were a JD...:rolleyes:


Engine Does Not Develop Full Power
1.Air cleaner restricted
2.Low cetane fuel
3.Incorrect timing
4.Diesel automatic advance is faulty or not operating
5.Filter clogged
6.Air leak on the suction side of the system
7.Injection nozzles return lines clogged
8.Injection nozzles faulty or sticking
9.Injection pump return fuel line or fittings restricted
10.Injection pump housing not full of fuel
11.One or more connector screws obstructed
12.Water in fuel
13.Injection pump 180 degrees out of time
 
/ What's wrong with my tractor? Engine? Injector Pump? #10  
That sounds like a clog in the tank or line to me.
 
/ What's wrong with my tractor? Engine? Injector Pump? #11  
Unfortunately I speak from experience here ...

Make sure you didn't somehow use gasoline instead of diesel fuel. Open up the fuel cap and take a good whif. You should be able to smell the difference.

Boneheaded me did that with my tractor. It started smoking, loosing power, and then eventually wouldn't start. The dealer just drained out all the gasoline, replaced the fuel filter, and things seem OK now ... I hope.

Long story on how it happened related to an oddly marked pump.
 
/ What's wrong with my tractor? Engine? Injector Pump? #12  
The blead screw on the pump should pee fuel when removed and the tank feed is on. It most likely has nothing to do with the pump itself, but fuel delivery to the pump. On my tractor, the fuel feed to the pump is gravity, and the slightest amount of sediment can clog it enough to starve the machine. I've never closely looked at the Kubotas, but I imagine the are the same.

So you know that you are getting restricted flow to the injection pump, try disconnection the line and seeing if you get good flow right after the fuel filter. Keep working your way back to the tank if you don't see any improvement is flow. Under gravity flow with a 1/3 of a tank of fuel, the flow from my JD is a constant stream. IE huge mess when you get past the restriction. I've had both the flexible lines and tank clogged recently with a black goo. I'm wondering if the tank is being "cleaned" by the new ULSD?

Oh- I just thought of this- Once the tractor gets to bogging down, can you seen if the fuel filter housing is draining empty? If you see that the filter housing is not completely full, this might also give you good power for a few minutes, then starving.

Cooling system problem typically give you a little more seat time before they over heat. Except for a completely closed thermostat. If it is closed, then the upper raidator hose and raidator would be cold and engine hot. And I think your guage would peg to Hot.

Keep us posted on what you find...
 
/ What's wrong with my tractor? Engine? Injector Pump? #13  
Running hot from a lean condition is a gas engine issue, not a diesel. Since a diesel engine governor adjusts power/rpm by the quantity of fuel being supplied by the injector pump (not fuel and air), symptoms of a filter or a supply line restriction would be similar to simply throttling down. Overheating would not be a symptom.

I'd hate to say it, but KennK might be on to something. Especially since it happened after the fill-up.

Or on the flipside, it could be a stuck injector and too much fuel. How's your oil level?
 
/ What's wrong with my tractor? Engine? Injector Pump?
  • Thread Starter
#14  
Oil level is fine. After changing the filters and cleaning the radiator it was bogging down without running unusually warm. I think the bogging down and running warm seem to be two different issues and after cleaning the radiator really good it doesn't seem to be running warm anymore although I only ran it about 10 minutes.

I'm going to buy some more fuel from a different place but it was nearly completely out of fuel before I filled it up and it has run for a couple hours since then (although not very well for some of that time) and I've actually burned through about 5 gallons of fuel so I seriously doubt it could be a mix up between gas and diesel, especially since it runs so well initially then starts bogging down as it warms up.

I've looked over the parts diagrams for any check valves or anything that would be likely culprits for clogging and don't see any. I didn't see any extra inline filters added anywhere either. There were a couple hoses that seemed to be cracked and worn and I'm going to replace them but they didn't appear to be clogged at all.

I'm still pretty stumped. It seems like it has to be a fuel delivery issue. But finding the culprit isn't turning out to be very easy. :(
 
/ What's wrong with my tractor? Engine? Injector Pump? #15  
I know your mech said to use compressed air. I do that too, but every 3-5 air blow out, it gets a water hose (not pressure washer!!!!) cleaning. There is still a massive amount of seeds, dirt and other stuff that comes out every time. And it runs much cooler after doing it. May not be your issue, but maybe it can help.

jb
 
/ What's wrong with my tractor? Engine? Injector Pump? #16  
Possibly a clogged fuel tank cap vent,making it harder to pull fuel from the tank? Might be worth a try to run it a bit with it removed or real loose.Hey,worth a shot.
 
/ What's wrong with my tractor? Engine? Injector Pump? #17  
Air flow restrictions can also cause oil mist to be sucked in from the crank past the rings into the combustion chamber, maybe thats where the little hint of blue smoke is coming from? Good luck with it.

Larry

Just wondering where you picked up this symptom.
 
/ What's wrong with my tractor? Engine? Injector Pump? #18  
I
I checked her over and let her idle awhile and when I went to shut her down the key wouldn't turn her off. That means that I blew a fuse but that's an easy fix.

Check this out further. If you have a gravity feed system as mentioned fuel should freely flow if you open a nut.

The overheating and bogging may not be connected. My L runs 160 which is what the thermostat opens at. When mowing crap I'll let it get up to 190 before I'll stop and clean out the radiator. But it never effects the power.

If it's not missing then there probably isn't any air getting in the system. If it's starving for air, you'll see the hose connecting the intake to the filter canister start to collapse.

Good Luck!
Rob
 
/ What's wrong with my tractor? Engine? Injector Pump? #19  
The fuel cutoff valve directly attached to my fuel tank got clogged once with what looked like mud. The line from the cutoff to the filter was fine. I changed the filter, cleaned the cutoff, and everything was fine. I didn't have a heating problem, just a weak tractor. I would check the new fuel filter carefully for evidence of water. Maybe even take the fuel line from the tank to the filter off and drain some fuel from the tank into a large bucket where I could see if any water was present.
 
/ What's wrong with my tractor? Engine? Injector Pump?
  • Thread Starter
#20  
Well, I messed with all the fuel lines and put some more diesel in tonight.

I ran it for 30 minutes pulling the disc in 5th gear and wasn't sure what I had done, but everything seemed to be working great. No smoke, pulling hard, digging deep, back to being my old tractor.

Then it started bogging down again. :(
 

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