Good analysis shooter. I like your ambition ! Hope it works out the way you predict !! That will be good and you have the numbers to compare what really happens over the long range and will know where to make adjustments.
Why do you use the bags - it looks like more time and more cost or did I miss something ?
gg
GG, it is a good question.
WRT to the business side, using bags offers many advantages.
Bags allow me to run inventory whenever I want to "go out and play". People tend to delay orders until the fall and I want to produce firewood when it suits me. I will start bagging this spring when the weather is cool. If I "run to order" using the truck I will limit how much I can produce during August to November and I do not want to work 40 hours a week or during bad weather to fill orders.
Bags provide a known quantity. Every bag is one face cord. There are plenty of videos that "prove" this. My buddy works for another firewood company and they stack their wood to ensure the customer gets the correct quantity. That costs time and money. The bags are a lot less than paying someone to stack wood. When they get busy and cannot pre-stack, they often "short ship" (low paid employees are lazy) and then they have to go back and deliver more wood...more costs wasted plus a ticked off customer.
Bags allow me to provide a better product. The bags are vented and stored on pallets. The splits are loose stacked. This allows improved drying as there is good air flow not just around the bags and splits, but upwards through the bag/splits.
Bags give me instant inventory control. I know how much I have in stock.
Bags allow "special orders" to be run ahead. I can easily segregate different types of wood as well as "special requests" I have one customer who has asked for larger diameter splits and longer splits (20"). If someone has a small stove and wants 12" lengths, I can inventory ahead for them.
Bags allow quick loading of the pickup for deliveries.
If I did not use bags, I would need to either move the processor or move the pile of wood under the conveyor. That is unproductive time. I have the processor located where I have shade most of the day so moving it is not ideal. Moving a 7ft pile of loose splits is not something I can do efficiently.
For my personal use, I really prefer using IBC totes like this:
But they require having a helper to stack the totes while I operate the processor Using bags allows me to produce faster when working alone. Also, I use a pallet jack to move totes and/or bags on pallets in the garage, The totes hold almost 1.5 face cords and are tougher to move than the bags on pallets.