Solid stock to heavy wall pipe?

/ Solid stock to heavy wall pipe? #1  

blunosr

Bronze Member
Joined
Feb 7, 2010
Messages
86
Location
Northern BC, Canada
Tractor
Kubota MX5000, Ford 5000, Massey Ferguson 1080, Bobcat A300
Hi, I'm making a fencing attachment and for the spike I'm using very heavy wall (7/16) pipe, and a pin that I got at the junkyard, which I think probably came out of a bulldozer. The pipe is 2 and 3/8" OD so you can have some sense of scale. The pin (now the point) is extremely hard, I had to use a titanium cutter. The pipe is also very hard, but I was able to drill and tap two holes in it (just barely). This is all from oil and gas industry stuff, so good materials.

DSCF0497.jpg


I plan to put two grade 8 bolts in to hold the point in place in the event that the weld breaks.

DSCF0505.jpg


So, my question is do I need to pre-heat this before welding, and if so, how hot? The point is solid steel.

DSCF0506.jpg


Also, I have 1/8 - 6010, and 5/32 - Shield-Arc Hyp+ 7010 rods. Which would you recommend? Is there a better rod to use?

How many amps?

Thanks for any advice,

Troy
 
/ Solid stock to heavy wall pipe? #2  
use the 1/8 6010 for the first pass then cap it with 7018.no preheat necessary.
 
/ Solid stock to heavy wall pipe? #3  
might it be worth beveling the pipe too?
 
/ Solid stock to heavy wall pipe? #4  
If that pin is high carbon steel and you are putting some kind of load on it, I'd weld it with 309/316 stainless. That will make sure it's not brittle and it won't crack. No set screw needed. With items like that you can't go wrong with stainless.
 
/ Solid stock to heavy wall pipe? #5  
You absolutely need to preheat carbon steel. The heat affected zone will be very hard and brittle with no or insufficient preheat. At least 450 F. E7018 would be good.

Kim
 

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