chim
Elite Member
Not to derail the thread but how thick of plexiglass are you bending? I am going to build a cab and this will change my design.
I've never bent anything but small pieces of plexiglass, and for that I heated it. The plexi I've used was on the brittle side and cracked easily. Although it is more expensive I like Lexan. As a test I took a piece of scrap about 1/2" wide and bent it till it was folded completely in half and it didn't crack.
At work we have forklifts that sometimes need to go between the different buildings. To keep the operators (mostly) dry I bought sheets of Lexan. It is easily bent, cut and drilled and is tough as nails. To direct the water so it wouldn't be dripping all around the operator we ran it through the hydraulic press brake to turn the edges up on the side and down on the back. The bends were easy to make on a press that will do 1/4" thick mild steel 10 feet long. They did spring back considerably. Bent to 90 degrees, they sprung back to maybe 60 degrees. Good enough for our needs, but if you need a full 90 degrees I'm not sure how that would work.
After seeing how tough and nice to work with the Lexan was I bought some to do the one area on my cab that wasn't automotive safety glass. That is the part that is under the front windshield and has to be coped to fit around the hood. I originally used strips of heavy plastic material pieced together. That was the strips they use for drive-through refrigerator doors. Seemed like a good idea initially, but it became dirty and discolored.