I've made a bunch of progress, have the snow blower installed and working, but there are a number of problem. In the first snow storm which wasn't very big, I only made it half way down my road before I gave up, returned to the shop, and reinstalled my old rear facing blower to finish clearing snow.
Here's the longer story.
Installation wasn't too bad. Because it's a used unit, it came with hoses and I would guess it was on a much larger tractor. There were two sections of hose with quick coupler, and I suspect the mid couplers were positioned at the loader mount so the loader could be removed while leaving one hose segment with the loader, and the other with the tractor. I only needed one segment in length, but it leaves me without couplers for removing the loader. That's no problem since I have only removed the loader once in the 15 years that I have owned the tractor.
It took some fussing to sort out where to run the hoses, where to position the forward quick couplers, and to be sure I had enough length at the rear to connect to the power pack. At first I just secured everything with tie wraps, and now I have bolted down the front bracket that holds the coupler.
The power pack mounted fine, and although the pump is heavy and awkward, especially with the hoses attached, I was able to get it on and off OK. I think it's a lot less than 80 lbs. In fact I'd be surprised if it's more then 50lbs. but I haven't measured it. What did help was to install the tractor draw bar first, and leave it extended out as far as possible. I was then able to lift the pump and it's bracket that straddles the draw bar up onto the bar. That's the hard lift, and gets it close to the PTO shaft. From there is wasn't too hard to get it on the shaft and pushed into position. Then it was easy to push the draw bar in and install the stop that keeps the pump from walking off the shaft.
Since the first install. I have attached a chain and hook to the pump so when the power pack is off the tractor I can hang the pump from the top link pin. It also keeps the pump pretty close to where it needs to be to install and remove from the PTO shaft.
I couldn't find a good location in the cab for the chute control, so I decide that I would try using my loader front remote to control rotation, and leave the deflector in a fixed position. My old blower has a fixed deflector and I have never felt compelled to adjust it, so I figured that would be fine. So I got a couple of hoses and hooked it up.
Operation so far has been a big disappointment, but I remain confident it can be fixed. I'd love to hear any suggestions on some of these issues, especially from people using this same blower. Here are the issues:
- The loader front remote is WAY too fast to control the chute. Just the quickest tap of the control button rotates the chute 180 deg. I thought about installing restrictors in the lines to slow it down, but decided that by the time I did that, I might as well just bite the bullet and figure out how to install the control that came with the blower. I did that, found an OK location for the control, and now the chute rotation and deflection works well. Problem solved.
- I pretty quickly found that I have very limited steering. With the loader floating, by front wheels are pretty ineffective at steering. I can make slight course corrections when going straight, but any bigger turns are impossible. If I lift the blower it puts enough weight back on the front wheels and simultaneously reduces the drag from the blower and I can steer fine, but then it's not clearing the ground was closely as I'd like, and it's a pain to have to be lifting and lowering all the time. Maybe with practice I'll get good at just taking enough weight off to be able to steer, then going back to float. I have also thought about putting chains on the front wheels (I have studded chains on the rear wheels), but there are very limited choices for R1 tires, and of course everything is sold out for the season. So I have been practicing break steering which helps, but is still limited, mostly because I also need to be in 4wd, and brake steering doesn't work so well in 4wd. Maybe with practice I'll develop a technique to make this work, but so far I think I'll need to get front chains. I'm really interested to hear from others if they have this issue and how they have dealt with it.
- I found that the fan just doesn't have the balls to throw snow vary far. And as I cleared more, the chute started plugging up every 5 feet. Interestingly, the tractor engine wasn't loading down when all this was happening, which it turns out was an important clue.
After a few days of contemplation about the power problem, I concluded that the system was likely not developing full hydraulic pressure. At rated flow and pressure it should be bogging down my tractor, but it's not. Instead, the blower, and fan in particular, are bogging down. So today I started to dig into it.
From a previous project I have a hydraulic flow meter and a variable restrictor valve that I used to set up the hydraulics for my excavator mulcher. I got that McGivered into the system, started and idled the tractor, and engaged the PTO. Flow was about 6 gpm, and no pressure registering. The blower was operating, so that's all normal. I then started to apply some restriction, wanting to see the pressure build up, and ultimately see the relief valve open at around 3000 psi. The first problem I discovered is that I installed the flow restrictor the wrong way around so it free flows in teh direction I'm using it. Duh. So instead, I blocked the fan with a 4x4 so it couldn't turn. That does the same thing, and should cause pressure to build up to the relief pressure. I engaged the PTO and slowly let the clutch out, the hydraulics labored a bit, but pressure only built to 1000 psi. I reved up the engine a bit at it went up to 1500 briefly, then back to 1000 psi. So problem identified!
Now I just need to figure out what's causing it. During my test, the flow meter read zero, so there was no flow to the blower, so the pressure wasn't being relieved anywhere in the blower itself. That leaves only two possible causes. First is that the relief value is broken and relieving at way too low a pressure. Second is that the pump is damaged and is unable to build pressure. I'm hoping for a relief valve of course since that's an easy and relatively inexpensive fix. If it turns out to be the pump, I'm guessing it's because the hydraulics were severely overheated by the previous owner. Remember, this power pack does not have the optional cooler, so an overheat seems plausible.
Speaking of hydraulic temperature, in the time I did run the machine, the oil temp only when up to 125F. Outside temp was about 25F. The thermostat for the cooler doesn't even start the fan until it reaches 140F, so I'm well within reasonable limits for now. But I did buy and receive a cooler which I'll install later.
Tomorrow I plan to reinstall the flow/pressure/restrictor devices, but this time the right way around, and between the pump and the relief valve. I can then slowly restrict flow from the pump and see if pressure builds. That will tell me whether the problem is the pump or the relief valve.
Oh, one other issue. I was handling one of the hoses that leads to the blower and felt a kink. After pulling back the protective sleeve, I found a hose that appears to have been crushed. It looks like it's been that way for a while, so I don't think I did it during transport. It's the return hose so I'm not worried about leaks in the sort term, and it's easy to replace.
Thankfully I bought this machine knowing that I might need to fix things, and the price left a lot of room to do that. And the low pressure explains the lack of power, so I just need to fix that and I should be good to go.