quick attach frame to hold forks. what size material should I use?

   / quick attach frame to hold forks. what size material should I use? #11  
Here is a set I built a couple yeas back, they have held up with no issues.

The square tube is 2-1/2" 3/16" thick, the side plates and center support are 3" wide 3/8" thick and the rails are 2" wide 1/2" thick. The saftey rack is 2" wide 1/4" thick.
 

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   / quick attach frame to hold forks. what size material should I use? #12  
Here is a drawing of the one I built. Works well and easy to build. There are some details missing - QA brackets need gussets obviously but this should give you a good start.
I notched the top hanger such that the forks could be locked side by side; awesome for slinging, poking at rocks...
fork frame.JPG
 
   / quick attach frame to hold forks. what size material should I use?
  • Thread Starter
#13  
how exactly are the notches used? my forks don't seem to have anything in them that catches, do you use something in the notch to hold the fork?
 
   / quick attach frame to hold forks. what size material should I use? #14  
how exactly are the notches used? my forks don't seem to have anything in them that catches, do you use something in the notch to hold the fork?

All of the forks I've owned have a small spring-loaded pin at the top, when it's not "open" the fork is locked into the notch so it can't move.
 
   / quick attach frame to hold forks. what size material should I use?
  • Thread Starter
#15  
okay, thanks I will have to see if mine have that, I haven;t looked that closely
 
   / quick attach frame to hold forks. what size material should I use? #16  
   / quick attach frame to hold forks. what size material should I use? #17  
You can blow this picture up and see how I did mine. The metal that hold the forks is 1/2" flat stock and the frame is 2 X 2 X 1/4", The 1/4" wall is a little heavy, could of been 3/16", it's what I had.
 

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   / quick attach frame to hold forks. what size material should I use? #18  
When I built a set a few years ago I didn't want to machine the notches in the top for the catch pins. Instead I cut off the top of the forks and welded some extra heavy wall pipe to the top and then used a 1-3/16" D bar on the top so that the forks would be infinitely adjustable. Used some 1/2" x 4" on the bottom to catch the lower lip of the fork. The top was 2" x 3" x 1/8" wall and they were connected with some 2" x 6" x 1/4" tube. It all held up very well for the 8 years I had it.

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