Pressure testing difficulties

/ Pressure testing difficulties #1  

grayw0lf

Member
Joined
Nov 5, 2013
Messages
35
Location
Oxford, AL
Tractor
Kubota L355SS
Help! :)

I'm trying to test the hydraulic pressure on my Kubota L355SS, but I can't seem to get the pressure to register on the gauge. So, what am I doing wrong?

Per the manual: the feedback rod is unhooked, draft & control levers are all the way up. The gauge is hooked up to the test port in the 3pt cylinder cover. There is obviously pressure, or the loader & shuttle shift wouldn't work at all.

The linkage on the draft control is not hooked up (as when I bought it) & I do doubt the draft control works anyways.

The reason I'm testing is the loader is weak (have to rev high to lift anything over about 400lbs) & slow.

Thanks!
 
/ Pressure testing difficulties
  • Thread Starter
#2  
Update... I checked the pressure after the loader valve, on its way to the lift arms.
1800psi @ idle. 1950psi giving her some gas.

Specs say to adjust pressure to 1920-2130psi at high idle.

So, I figure I'm safe to adjust to 2000psi @ idle, unless you know of any reason not to? (since I am testing at the loader & not at the 3pt cyl).
 
/ Pressure testing difficulties #3  
Spec for your tractor is probably for the 3pt.

If the pump can build up spec'd pressure, and the relief valve goes off, then you are good to go.

Your loader is spec'd to lift a given load.

However, the loader cyl can be bypassing causing you to lose pressure, and therefore lift capacity.
 
/ Pressure testing difficulties #4  
J.J.

Does is matter where one checks hydraulic pressure? I bought a nice big pressure gauge and plugged it into one of the quick connects on the rear of my B3350. When operating that hydraulic spool (with none of the other QC's on the back hooked up), all I get is 1800 psi at about half throttle. Have to check the manual but I think it's supposed to be over 2100 psi or there'bouts.

Is it better to check pressure at the loader QC, - - I was thinking it wouldn't much matter where the measurement was taken . . . ?

thanks,

bumper
 
/ Pressure testing difficulties #5  
It doesn't matter where you plug in, if all the relief valves are set the same.

The FEL relief is probably the master relief
 
/ Pressure testing difficulties #6  
Here is a video I made that may help:
 
/ Pressure testing difficulties #7  
It doesn't matter where you plug in, if all the relief valves are set the same.

The FEL relief is probably the master relief

I disagree that FEL relief is the master relief. I think 3 pt relief would be the master relief as tractors don't roll off the assembly line with a FEL installed.
 
/ Pressure testing difficulties #8  
I disagree that FEL relief is the master relief. I think 3 pt relief would be the master relief as tractors don't roll off the assembly line with a FEL installed.

I'm not all that well versed in tractor hydraulics, so please correct if I'm wrong on this. There's only one hydraulic pump on most CUTs to run FEL, 3-point and other optional accessories. Some tractors have a second pump for power steering, while others use the one pump.

In an open system, high pressure goes out from the pump and through all the open center valves in series before returning to the reservoir. With nothing operating, no pressure build up to speak of and the fluid is dumping back into the reservoir "no-load". When you operate a valve in this system to direct fluid to a cylinder, you are essentially interrupting the free flow return line and diverting the flow to do work. Thus the high pressure side is sent into the cylinder, and in a two port cylinder, the low pressure side of that cylinder sends some or all of its fluid back to the reservoir. The pressure build up on the working or high pressure side of that cylinder will be dictated by the amount of force or work it's doing.

If we hold the valve open, the cylinder will either come to a stop because it's work load is too heavy, or the cylinder will reach its limit. In either case, the pressure will continue to build until something goes BANG, the tractor engine stalls due to overload, or the relief valve opens before those aforementioned options.

Now when the relief valve opens, it shouldn't much matter where the relief valve is in the system, the first (or only) relief valve to open will dictate the maximum pressure the system can achieve (this is assuming that the relief valve has a high enough flow capacity to do it's job - protecting the system.

On my B3350 Kubota, I know of only one main relief valve. I do believe that the backhoe, on power beyond, has some bypass (relief) valves that will simply bypass a given backhoe function. This simply bypasses into the power beyond return line, but would not necessarily dictate peak pressure in the tractor system except for the backhoe functions.

So, discounting the backhoe, to my way of thinking, if you dead head a valve anywhere on the tractor, the main relief valve should open, and anywhere on the tractor, on the high pressure side of that dead headed valve or cylinder, one should be able to read the attained peak pressure and also see where the relief valve is opening. No??

bumper
 
/ Pressure testing difficulties #9  
I disagree that FEL relief is the master relief. I think 3 pt relief would be the master relief as tractors don't roll off the assembly line with a FEL installed.

I am sorry that you disagree with the facts.

Although a tractor with no attachments except the 3pt, has only one relieve valve at the 3pt, it does become the only and master relief.

However when you add a FEL, remotes valve, or BH, they are all upstream of the 3pt relief valve.

Logically, you would set all the reliefs the same to make troubleshooting easier.

With the FEL attached, the loader relief valve is the first relief in line and becomes the master.

The relief pressure is set at the valve for those cyls under that valve control.

So it depends where the pressure is developed as to which relief will activate. Either that valve or an upstream valve.

If I plug in a gage in the FEL circuit, and max out the FEL cyl, then the FEL relief will activate, and no other relief valve.

If I max out a cyl on a remote valve, then that relief or the FEL relief will activate.

So technically, you should set all reliefs downstream of the FEL relief slightly above the FEL relief. The FEL valve becomes the master due to it being set at a lower pressure and will activate first.

So now when any valve on the tractor that max out a cyl, the FEL relief will activate.

You could make difficult for yourself by setting all 4 relief different for specific pressures. However the valve with the lowest upstream pressure will activate.

I believe all this is true for Kubota tractors.
 
/ Pressure testing difficulties #10  
I'm not all that well versed in tractor hydraulics, so please correct if I'm wrong on this. There's only one hydraulic pump on most CUTs to run FEL, 3-point and other optional accessories. Some tractors have a second pump for power steering, while others use the one pump.

In an open system, high pressure goes out from the pump and through all the open center valves in series before returning to the reservoir. With nothing operating, no pressure build up to speak of and the fluid is dumping back into the reservoir "no-load". When you operate a valve in this system to direct fluid to a cylinder, you are essentially interrupting the free flow return line and diverting the flow to do work. Thus the high pressure side is sent into the cylinder, and in a two port cylinder, the low pressure side of that cylinder sends some or all of its fluid back to the reservoir. The pressure build up on the working or high pressure side of that cylinder will be dictated by the amount of force or work it's doing.

If we hold the valve open, the cylinder will either come to a stop because it's work load is too heavy, or the cylinder will reach its limit. In either case, the pressure will continue to build until something goes BANG, the tractor engine stalls due to overload, or the relief valve opens before those aforementioned options.

Now when the relief valve opens, it shouldn't much matter where the relief valve is in the system, the first (or only) relief valve to open will dictate the maximum pressure the system can achieve (this is assuming that the relief valve has a high enough flow capacity to do it's job - protecting the system.

On my B3350 Kubota, I know of only one main relief valve. I do believe that the backhoe, on power beyond, has some bypass (relief) valves that will simply bypass a given backhoe function. This simply bypasses into the power beyond return line, but would not necessarily dictate peak pressure in the tractor system except for the backhoe functions.

So, discounting the backhoe, to my way of thinking, if you dead head a valve anywhere on the tractor, the main relief valve should open, and anywhere on the tractor, on the high pressure side of that dead headed valve or cylinder, one should be able to read the attained peak pressure and also see where the relief valve is opening. No??

bumper

On your tractor, if you have a FEL, the flow probably goes through the FEL, which has a relief.

If your tractor has a remote valve, then it has a relief valve.

If your tractor has a BH attached, then the BH has a relief valve.

The relief valve on that valve/circuit or a relief valve upstream will activate.

Your tractor is an open center hyd system and the flow is always flowing. If something stops the flow, there has to be a way for the pressure to escape that circuit, or something will burst, break, crack,, etc.

You may not know which relief valve is relieving.
 
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/ Pressure testing difficulties #11  
I am sorry that you disagree with the facts. If I max out a cyl on a remote valve, then that relief or the FEL relief will activate. So now when any valve on the tractor that max out a cyl, the FEL relief will activate.

WHAT FACTS ACCORDING TO J_J? I disagree that a rear remote cylinder on a SCV can cause a FEL relief valve to OPEN. If 3 pt is overloaded will your so called FEL relief MASTER valve by pass? NO. Does this also mean when you continually spell gage incorrectly that it is a fact when in reality Websters Dictionary states it's correctly spelled GAUGE?
 
/ Pressure testing difficulties #12  
You should know better, but I forgive you.

Try this, add 3 relief valves in a series flow path with a hyd source and a gate valve in between each reliefs. Tie each relief out hose to tank.

Set the first relief at 2950 psi, the second relief at 2975 psi, and the third relief at 3000 psi.

Now close off the third gate valve and then tell me. Answer: the first relief at 2950 psi

Now, close the second gate valve and tell me which valve will relieve. first relief valve at 2950 psi

And so on and on.

Will the second and third relief valve ever relieve?

If you think I am wrong, lets hear your theory.

You can set the relief the same or different, but the lowest setting relief valve upstream will activate.

If all the relief valves are set the same, the weakest relief valve upstream will activate.

Actually, if the FEL has a relief valve, the rest of the valves, remote, BH, 3pt, they do not even need a relief because the FEL relief is doing all the relieving.

What were you going to say.

And yes, that is according to me, so prove me wrong. You should know I don't mind being wrong.

I can even fix wrong.
 
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/ Pressure testing difficulties #13  
bumperm,

Which BH do you have?

On your tractor, B3350, if you have loader valves installed, you will then have two relief valves.

Your BH may have another relief in the front end of the valve. Some BH also have work port reliefs.

Your BH77 BH has at least 6 work port relief valves.
 
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/ Pressure testing difficulties #14  
WHAT FACTS ACCORDING TO J_J? I disagree that a rear remote cylinder on a SCV can cause a FEL relief valve to OPEN. If 3 pt is overloaded will your so called FEL relief MASTER valve by pass? NO.


[ ACTUALLY, YES IT COULD ]



Does this also mean when you continually spell gage incorrectly that it is a fact when in reality Websters Dictionary states it's correctly spelled GAUGE?

SO TRIVAL. I ALWAYS SPELL IT LIKE THAT, SO LOOK FORWARD TO IT.
 
/ Pressure testing difficulties #15  
You should know better, but I forgive you.



Actually, if the FEL has a relief valve, the rest of the valves, remote, BH, 3pt, they do not even need a relief because the FEL relief is doing all the relieving.

What were you going to say.

And yes, that is according to me, so prove me wrong. You should know I don't mind being wrong.
.


J_J
Actually I don't have to prove you're wrong but you need to prove you're right which of course you're not going to. This is very similar to you stating you will continue to incorrectly spell the word "gauge". You're correct about you being wrong sometimes but I know you won't admit it very similar to your continued incorrect spelling of a word. You've already read my theory in that the FEL relief valve isn't the master relief valve so have a nice night in Florida.
Jim
 
/ Pressure testing difficulties #16  
Jim, set your 3pt relief valve to 2500 psi, and set the FEL relief valve to 2450 psi, and then raise the 3pt to max.

The FEL valve relief will feel the pressure first at 2450 psi and start relieving. The 3pt relief valve can't relieve as the FEL valve has already done it.

If you put your ear to the FEL valve, you will hear it relieving. If you remove the OUT hose on the FEL valve, you will see fluid flowing.

Need I say anymore?

By the way, the books don't say anything about a master relief.

However one should realize that the valve that does most of the pressure relieving is in charge. Guess which one that is.
 
/ Pressure testing difficulties #17  
Gage?

If you want to check pressure a gauge will work much better. But, in certain circumstances, a gauge might be refered to as a gage but it likely has nothing to do about measurement.
 
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/ Pressure testing difficulties #18  
J_J
OK on my '11 Kubota M7040 with a Kubota LA1353S FEL the feedback rod was set incorrectly so as when the 3 pt was fully raised the 3 pt continued trying to raise. The relieve valve that opened was the 3 pt relief valve not the factory FEL relief valve. No I did not install a "gauge" but used a laser thermometer to determine the heat differentiation plus the sound of the by-passing valve. I wouldn't alter my tractor's factory set relief valves while tractor is in warranty anyway. After adjusting feedback rod noise and heat at rear of tractor disappeared.. Are you trying to state that on a Kubota tractor that FEL relief valve should come from factory set at a lower setting than 3 pt relief valve.?????????????? If the books don't mention MASTER RELIEF then this wild idea must be YOUR THEORY !!!!!!!!!! Did you ever research the differences in CC & CCLS hyd's?
Jim
 
/ Pressure testing difficulties #19  
Thanks for the vid, Kennyd,,
very informative for those of us who get lost in hydraulic testings,:thumbsup:

JJ, or Kennyd....
What I am understanding here is,
if I have a backhoe attached in the power beyond circuit, I should disconnect it and re-connect the 3 point for a pressure test of the loader, just in case the backhoe reliefs kick in before my hydraulic block does?
Take a reading, then re-connect the hoe....
if the readings change with the hoe connected, I should adjust the hoe's relief, slightly higher than the hydraulic blocks?
Assuming I can find the relief vale on the hoe.:)

In other words, if my backhoe's relief is set "lower" than the hydraulic block's, it could very well be the reason
my loader is going into relief before it should while the hoe is attached..:confused:
 
/ Pressure testing difficulties #20  
Okay, "gage vs. gauge" notwithstanding, there's clearly some confusion going on here . . . I only have a few active brain cells left, so don't want them all in a tither over this :c).

On my B3350 and BH77 hoe: with the hoe off, there's a "power beyond" hose to plug into a fitting on the tractor, this is part of a series loop, dumping the hydraulic fluid back into the reservoir (if I understand this correctly). Routing this hose through the backhoe doesn't change a thing, as long as no valves are moved on the hoe . . . the fluid simply routes through the hoe and back to the tractor's reservoir, right? When one moves a lever on the hoe, then the fluid gets pressurized as it's diverted into a cylinder to do work. Any relief valve on the hoe itself, will only bypass back into the original hose going to the tractor's reservoir - - it would thus have no bearing on any work (pressure build up) being done by any other hydraulic cylinder on the tractor. A relief valve on the hoe, if set lower than the main relief valve on the tractor, would not bypass before the tractor mounted relief if the hoe was not in operation (i.e. the hoe itself, when not being used, is bypassing all the fluid back to the tractor and thus experiencing no pressure build up to speak of).

If this ain't the case, I'm lost!

bumper
 

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