flusher
Super Member
- Joined
- Jun 4, 2005
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- 7,572
- Location
- Sacramento
- Tractor
- Getting old. Sold the ranch. Sold the tractors. Moved back to the city.
That's interesting. Did you flush up the joint where broken or leave any space at all in using the stainless steel rod? And just a regular bead? As I'm only a shade-tree welder, and most of my experience 3.5 decades past, what is peening? My beads usually look like a bad gallbladder scar made by a first-year surgeon with a hangover and bad eyesight. Thanks!
I beveled the mating edges on the block using a Dremel motor and steel burrs and the broken part (a flange on the front of the block where the front end bolster connects to the block). You don't want to grind cast iron with abrasive wheels because this causes "graphite smear" which causes adhesion problems when cast iron is brazed. It's not that much of a problem when arc welding since the weld area gets hot enough to burn off the carbon (same a graphite). Grinding with steel burrs is the recommended method to prepare cast iron for welding or brazing. It's more time consuming than whacking away with a 4-1/2 angle grinder like you do with mild steel, but haste makes waste, especially in welding cast iron.
The two pieces were butted together and held in alignment by a bracket I fabricated. Nothing special about the bead--just took my time to be sure I got good tie-in between the weld puddle and the base metal. Putting down 1" beads and letting the cast iron cool to room temperature before running the next bead is also time consuming--again haste makes waste.
Peening--a method of stress relieving a metal part during cooldown by hammering on the weld. Cast iron is a lot more brittle than mild steel and can crack during cooling due to stress caused by temperature gradients.
Peening - Wikipedia, the free encyclopedia
Good luck