LSxr4040 cab tractor modifications

   / LSxr4040 cab tractor modifications #1  

Retchr

New member
Joined
Mar 4, 2014
Messages
4
Location
Springfield, Missouri
Tractor
LS XR4040, New Holland TC30
I typically do not post, but thought it was time for me to contribute. Here are the changes I have made to my xr4040 cab tractor.

1. Converted loader to self leveling because I was used to this feature on prior tractors.
2. Converted quick attach bucket to hydraulic so I don't have to get out of the cab. Incorporated front hydraulic outlets.
3. Upgraded the speakers and added a sub woofer. Now the sound is good.
4. Added an outside three point lift control.
5. Added a rear view camera.
6. Solved the bucket-flop issue that is inherent with non-regen hydraulic systems.
7. Added a small tool box.

I was careful to design and make these changes so that they look "factory".


If anyone is interested, I will post pictures.
 
   / LSxr4040 cab tractor modifications #2  
Yes please post pics. I'm interested in your hydraulic quick-tach, self leveling loader, external 3pt lever, audio...
 
   / LSxr4040 cab tractor modifications #3  
Sure! I'd like to see how you did it.
 
   / LSxr4040 cab tractor modifications #4  
Agree, post pics. I'm interested in how you converted loader to self leveling, where you found room to put a sub woofer, and how you solved bucket flop.
 
   / LSxr4040 cab tractor modifications
  • Thread Starter
#5  
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The first photo is what it takes to convert to self leveling. Some I machined from raw material. I bought the pins from LS($15 each x 8), the rocker boxes came from LS at $82 each.
I wanted a 4 degree roll back at the high position so it took some math and still had to tweek it by trial and error before welding. The position of the upper pins in relation to the lower pins controls the geometry.
The cylinders had to be extended.
The pivot points for the rocker boxes needed to be modified and reinforced.
I built a simple jig so that the parallel arm ends were kept in precise position. The ends were very time consuming ie drilling 8" in steel. I have since discovered DOM tube which makes the process simpler and cheaper.
The hydraulic hoses were too short and needed to be lengthened.
Used genuine LS paint but found that Krylon safety blue is 1/4 the price.
The last photo should be the finished product. It has been in use for 2.5 years without a problem and have lifted over 2000 lb chunks of concrete on forks.
It was a lot of work but that is how I have fun and in my opinion, it was worth it.
 
   / LSxr4040 cab tractor modifications #6  
Looks like you have hyd connections on the loader cross member. Can you take a pic of that setup. 3rd function I assume.
 
   / LSxr4040 cab tractor modifications #7  
Very nice work making it self leveling. I think it would be too cost prohibitive for me since I can't machine my own parts. Too bad my 3037 has a different loader or I'd have you build the same set up for me.
Maybe there are other 4040 owners that would be interested since you've done all the hard calculations.
 
   / LSxr4040 cab tractor modifications #8  
Nice!! I love the self leveling bucket!! If I ever get bored, I'm going to have to do the same!! :)
 
   / LSxr4040 cab tractor modifications #9  
Please share the rest of your modifications. Converting the SSQA to hydraulic is on my to do list
 
   / LSxr4040 cab tractor modifications #10  
Bump, would like to see more pics and hear more details!
 
   / LSxr4040 cab tractor modifications #11  
bump again, I would be interested in more details on all your modifications since I am a new owner as well. There isn't a on of info out there yet on all this stuff. thanks!!
 
   / LSxr4040 cab tractor modifications #12  
Just curious , how did you go about solving the bucket flop issue?
 
   / LSxr4040 cab tractor modifications #14  
July 3, 2022
My name is Terry. I've been a best friend to forum user Retchr, better known to me as Barry, for over 25 years. Barry is/was an LS XR4040 owner but owned and worked on various other tractors down through the years.

I am sad to post that Barry was diagnosed with cancer just weeks ago about early May of 2022, and passed away June 23, 2022 just one day after his first scheduled chemo treatment which he was too sick to receive. He was only 73 years old and still going strong until just weeks before his passing. His sudden illness and rapid demise was a real shocker for his wife, family, church family, friends, myself and dozens more.

Retchr I suspect stands for Retired Teacher. He taught Industrial Arts classes for many years, as did myself for a few, but we lived similar lives, went to the same church together many years, and shared many interests including remodeling, construction, mechanics, woodworking, tractors, etc. Our daughters Becky and Megan were even best of friends during their childhood. I lost Megan to brain cancer in 2012 while she was in CO completing her PhD. in chemistry, same field in which Barry's daughter got her PhD.

I remember many conversations about his tractor and his latest tractor modifications and got to watch his progress personally. He even brought it out to the farm and raked hay with it on a couple occasions for me. Barry was a very smart man and a true friend.

He passed with an unresolved issue related to his XR4040. It up and quit and was dead in the water the last month or so he was alive. Major issues I think were resolved by simply removing/disconnecting battery cables and other Higher Current carrying conductors, mechanically cleaning the same of corrosion and other metallic oxide build up, and reconnection of same after a proper treatment of connections with a dielectric grease or tune-up grease to help seal out future moisture invasion, (a common issue for electrical connectors on outdoor equipment and connectors often of mixed metal content, I suspect). Major points include at the battery itself, the three grounding points one of which is on the engine block itself, the end of the starter motor/solenoid where cables are stacked together, and at the double 60 Amp fuse block close to the starter. While perhaps unnecessary, I actually ground the thick layer of paint away at all ground connection points to assure additional ground contact surface. There was extensive oxidation at the starter connections and on/in the fuse block which has the two bolt in place 60 amp fuses.
Cleaning of connectors can be accomplished with a variety of tools and materials, the choice of which largely depends on the connector itself. For paint removal at ground points and on the ends of the heavier duty cables I used rotary powered abrasives but for smaller cable ends and fuse ends I typically used had held emery paper/cloth of appropriate finer grit for the particular component.


I managed to get it starting again just a little over a week before Barry died but once started it would always die after only about 2 seconds of running once key was released from "Crank" position. We discussed it, looked for solutions in the service manual and on this forum and were confident that once he got better we would be able to fix it without having to take it to the dealership. Resolving this issue without having to haul it to the dealership remains my goal posthumously for Barry and myself.

The starts but then dies issue when key is released from the "crank" position, I presume has something to do with the fuel solenoid on the end of the injector pump or other fuel metering/control/fuel shut off components or governing electronics. Most of the electrical items related to the issue have already been checked but that doesn't mean I haven't missed something or that an issue does not exist somewhere with wiring or in the wiring harness.

I will be watching for any input regarding this issue over the next few days.

Though Barry and I lived within about a 25 minute drive from each other for 20 years or so, I now live almost 2 hours away so dropping by to help out on a project now requires advance planning. A return trip in near future is planned to see if I can resolve the issue with his tractor.

Thanks for all the interest you showed in his modifications.

Respectfully,

Terry E. / iwheelanddeal
I go on here as iwheelanddeal which is easy to remember since I use that same ID on a popular online selling venue.
 
   / LSxr4040 cab tractor modifications #15  
So sorry to hear about Barry, condolences to you and his family. Good friends like you are hard to find!
 
   / LSxr4040 cab tractor modifications #16  
So sorry to hear of your friend passing. He was very talented and I know he will be missed. I,as like so many others have lost several friends and family to cancer.
I have a XR 4046 and was having the same issue as your friend. I did what you did with all the ground connections,and also took off the fuel solenoid and tested it. It was ok, so I ended up taking it to my dealer. It wound up being the ecm. It has to be replaced by the dealer, because of the programing with LS software. I would suggest testing the fuel solenoid first. Attached are some pages that might help with testing it with a meter. Hope this helps and good luck.
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   / LSxr4040 cab tractor modifications #17  
As a new LS owner and new TBN member, sorry to hear of his passing.
Just reading the beginning of this thread, a wealth of valuable knowledge.
 
   / LSxr4040 cab tractor modifications #18  
My Condolences. I really like the mods he incorporated.
 

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