I need to weld up a 1" thick splitter wedge onto the beam. As I have a 70' run of 10 ga. wire out to the garage, I know this will only support 30 amp output. Is there sufficient heat range available to weld this thick metal only drawing the 30 amps?
The ampacity of common #10 THHN wire in conduit at 30C is 40A. Often
the NEC calls for a 30A breaker on this type of circuit. The NEC does allow
for higher ampacities for electric welders, however. See NEC 240-3.
That said, a common tombstone buzz-box is cheap and plenty large enough
for your project. I use this kind of welder on this kind of circuit, and NEVER
use their highest output (225A A/C). That would require bigger rods than
I buy (1/8"). Typically, I will use DC at 100A or so, which is much less
than what the 240V lines will handle.
To weld 1" plate, you will do multiple passes, too.