Installing Electric To The Barn

   / Installing Electric To The Barn #31  
There are 2 problems with aluminum.
#1 being dissimilar metals, they cause galvanic action between the copper and aluminum. You can stop that by using something called NOALOX by Ideal corp. It's available anywhere electrical supplies are sold.
#2 is that the metals heat and cool at different rates. This causes problems in the connections. Over time they will loosen up and start sparking. This is the biggest problem in older houses with aluminum.
 
   / Installing Electric To The Barn #32  
If running conduit need to go bigger than 1.5" for
future use.
U can only fill 50% of conduit .
The cost will be more than running 100 amp.
aluminum and use plenty of de-ox on clamps.
My old barn was a dairy 25 years ago and had
aluminum wire feeding it, was working till I moved
everything to new polebarn.
The old problem w/ aluminum wire was devices
weren't rated for it.
Most if not all new stuff is rated for CU-AL.

4/0 copper won't fit in 1" conduit unless u run
3 conduits, one for each line.
 
   / Installing Electric To The Barn #33  
There are calculators for both conduit size (how big a conduit do you need for X wires of Y size) and for Voltage drop (to figure what wire size you need to serve up X Amps, on a Y length of run) at <A target="_blank" HREF=http://www.electrician.com/> Electrician.com </A>
 
   / Installing Electric To The Barn #34  
You can only fill conduit to .40 and It depends on what he may want in the future, if 60 or 100amp that size is ok I know I wouldn't want to run 200' of 4/0 copper ($$$$).
 
   / Installing Electric To The Barn #35  
My mistake. I was looking in the wrong column. You can put a max. of four 4/0 wires in a 2 in. nonmetalic conduit. That's what happens when you try looking up to many things and still do your job at the same time. Opps!!
 
   / Installing Electric To The Barn #36  
I'd skip the conduit and go with direct burial cable or individual conductors. Over the years, conduit buried often fills with moisture anyway, so your cable should be suitable for wet locations. Most wet location wire is suitable for direct burial, but not all. The only place I'd install conduit is the veritcal runs going in and out of the ground. Spend the money on larger wires rather than the conduit - it will be money well spent. Only downside with direct burial is there's no opportunity to put more cables in, in the future. However, at the length of 200 feet, I suspect you'll never be able to pull anything else in that conduit anyway unless you've used something like a 3" or 4" conduit, even if you've left a rope in it after the first installation. There's just to much friction and crisscrossing off the wires in a 200' length. Therefore, just plan ahead. Water, phone, gas, and a couple of extra #12 UF cables for turning on lights or a heater from the house.
 
   / Installing Electric To The Barn
  • Thread Starter
#37  
WOW Thanks for so many ideas and suggestions; it sure gives me something to think about. I guess I should say our “ Barn” is a 12’ x 30’ shed, we just call it “The Barn” since it has a Kubota in it! I do not have a welder and do not know how to weld, so I think I will skip the extra $$ for that part of the project, but great suggestions if I did have one. I will look at the cost of 10 wire and see what the cost difference is, but I am leaning using 12/3. Guess not putting the wire in conduit only means going down 6 more inches, I will go that route and save on that cost. I will be renting a ditchwitch so the depth will not matter. I will use conduit for in and out of the ground. I like the idea of a switch to turn the heater on from the house, I may do that. Is the GFI better on the panel side/basement or in the shed and then to the plugs and lights? Now all I have to do is wait for the spring!

Thanks again for the great response.

Tom
 
   / Installing Electric To The Barn #38  
If you go with a receptical type GFCI, It should be in the shed. You don't need to put lighting on it, some lighting may cause niuscence trips. If you go with a GFCI circuit breaker you can go from the house. Either way you must have GFI protection on all accessible recepticals
 
   / Installing Electric To The Barn #39  
Did I just hear right, an engineer say skip the conduit!/w3tcompact/icons/shocked.gif /w3tcompact/icons/laugh.gif Most that I have worked with want 3/4" conduit run to a single outlet or some other overkill installation. I do see your point about the moisture but I have had to dig up and splice to much UF that I just like the protection of the pipe.
 
   / Installing Electric To The Barn #40  
I agree that pullingfuture wires through the conduit of that length will be very difficult. Depending on soil, the main advantage to conduit will be to protect the wire from stone abraision.

Regarding controlling heater and lights from the house, if you have a line of sight as I do, you can find $20 remote control devices that will turn on heater, lights, ect.
 

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