How big of a slab could I do by myself?

   / How big of a slab could I do by myself? #161  
So, ChatGPT's answer, actually kinda says im right for where I am, and runner is right for for his area. In the end, driveways/sidewalks are not rocket science, and both approaches generally work. For Long runs, regardless of cold joint or a continuous pour, I would place expansion joint every 80-100 LF, to prevent "tenting" (where heat expands the concrete, and it has no where to go, so the joint pushes up, creating a "tent"

Great question — and it’s one that even a lot of contractors disagree on, depending on the project size, soil, and climate. Here’s a clear breakdown:


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1. Expansion Joints vs. Dowels — Different Purposes

Expansion Joints

Purpose: Allow movement (expansion/contraction) of concrete due to temperature and moisture changes.

Where used:

Between driveway and structures (house foundation, garage slab, sidewalk, etc.)

Occasionally between very large slabs or different pours if you expect significant temperature variation.


Material: Fiberboard, asphalt-impregnated board, rubber, or foam strips (½" thick typically).

Rule: You want an expansion joint where you want the slabs to move independently — not crack against each other.


Dowels / Rebar Connections

Purpose: Keep slabs level with each other while allowing some horizontal movement.

Used for:

Large driveways poured in multiple sections (cold joints between pours).

Transitions (like between driveway panels).

Slabs on grades that might shift slightly due to soil.


Typical setup: Smooth, greased dowels (⅝" or ¾") across the joint so one slab can slide without locking up.



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2. Best Practice for a Driveway

Situation Recommendation

Between driveway and house/garage Use an expansion joint (no dowels or rebar)
Between sections poured on different days Use dowels, not rebar or rigid tie — prevents uneven settling but still allows shrinkage
Within large driveway (over 20 ft long) Add control joints every ~10–12 ft to control cracking
Hot climates (like Florida) Use fewer rigid ties, allow for movement — concrete expands more
Cold climates (freeze-thaw) Dowels with expansion caps work well; allow sliding movement



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Example Setup

For a 30' x 40' driveway poured in two 15' x 40' sections:

At the joint between the two pours:
→ Place ⅝" smooth dowels, 12" long, spaced 12" apart, greased on one end (so slabs can move).

At the garage/sidewalk edge:
→ Use a ½" fiber expansion joint strip, no steel tying them together.

Within each section:
→ Saw-cut control joints every 10 feet (¼ the slab thickness deep).



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Common Mistakes

Using rebar or welded wire mesh through an expansion joint — that defeats the purpose.

Skipping joints altogether — results in uncontrolled cracking.

Using ungreased dowels — causes restraint and cracks.



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If you tell me your driveway size, region (for temperature swings), and whether you’re pouring it in one go or sections, I can give you an exact joint layout and dowel spacing plan. Would you like that?
 
   / How big of a slab could I do by myself? #162  
Eddie (and Paul) -
Great!
Two questions - How do you tie in the separate pads? (or do you?) And if you just lay rebar sticking out, how much length do you run for overlap?
I've never done dowels.

In my opinion, if I had hired it out, it would have been one big pour. So, my thinking is that I want rebar connecting all three pours to make it as close to one big pad as possible. I did the same thing with my shed. Three pours that where 10x10 to give me a 10x30 shed for my lawn mowers and other stuff.

I don't put anything between each pad. I just pour the concrete right up next to it. My thinking is that if it's going to expand and contract from the heat and cold, it's such a small amount of movement that it won't affect anything. In other parts of the country, this might be an issue, but for me, it's not.

If I can, I leave a foot to a foot and a half of rebar sticking out of the pad to connect to the next pad. Where I'm connoting to existing concrete, like the garage, I drill into the concrete with my SDS Plus rotary hammer drill. I use a half inch bit for 3/8 rebar. I fill the hole with PL Construction Glue and hammer in the rebar.

I finished getting the third pad ready for concrete last night. Saturday morning I'll be up at first light and mixing 60 pound sacks!!
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   / How big of a slab could I do by myself? #163  
The one place we have absolutely used dowels, is at warehouse, ground level, loading doors. Our detail was asphalt right to the level, and the asphalt would settle a bit. Warehouse style forklifts just dont like even a 3/4" bump, so about 6 months after opening, generally like new years day or similar shut down, we would cut a 3 ft wide strip of the asphalt and base out; dowel into the building footer, and pour a 3 ft wide, entire door length, 12" thick footer/approach slab.

Concrete roadway pavement is also doweled slab to slab, when replacing a single panel. Once again, 3/4" bump on a roadway is a big problem. Sidewalk, generally, a trip hazard is either ground down with a walking grinder, or just demo the slab and repour a 5x5x4" panel.
 

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