Foton 404 - Starter makes winding sound

/ Foton 404 - Starter makes winding sound #41  
I sent you a private message with my phone number. Its been a busy week, just had my second child.

Chris
 
/ Foton 404 - Starter makes winding sound #43  
Bob Rooks said:
Congratulations Chris. :thumbsup: :applause:

Thanks Bob

I only live 12 miles from this guy. I offered about a week back to help him out. Looks like he is going to take me up on it. I am sure I can get him up and going so I sent him my email.

Chris
 
/ Foton 404 - Starter makes winding sound #44  
I sent you a private message with my phone number. Its been a busy week, just had my second child.

Chris

Congratulations Chris. But no mention of what it was????...........Best wishes to your family.

Bob
 
/ Foton 404 - Starter makes winding sound
  • Thread Starter
#46  
Congratulations! I'll give you a call later today.
 
/ Foton 404 - Starter makes winding sound #48  
zonta223 said:
Congratulations Chris. But no mention of what it was????...........Best wishes to your family.

Bob

Lil Girl. Laikelyn Grace Anderson. Thanks, everyone is healthy and doing great.

Thanks everyone.

Chris
 

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/ Foton 404 - Starter makes winding sound #50  
Well, we were all wrong. I went over to his house this morning. Took a 5 gallon buck of tools, meter, jumpers, jump pack, grinder, ect. Also had my truck and trailer with winch. Thats another story.

He had done a good job cleaning up and actually replacing the ground. Both 6 volt batteries were in good condition showing 6.3 volts and at the starter we had 12.51 volts. I held the meter and had him crank it, it does have a compression release, and the key switch lead had a good solid 12 volts on it the entire time. Like he said, it makes a winding sound. Anyway took off the starter and bench tested it with jumper pack on the tail gate of his pickup. It works as it should. By the way, he now has two starters, the old one and a starter that Tommy sold him. Tried both with the same results. I then pulled the injectors and rotated the engine by had to make sure it was not locked up, its not.

We had the starter in and out 3 times in a hour trying to even jump start it directly to the starter bypassing the batteries and the key switch jumping the solenoid with a screw driver. No luck, just winding.

We then decided to load it on my trailer so I could take it home. Not easy with the loader on the ground. Got it about half way up and a pop came from the winch. Gear box exploded. So we then tried to pull it up on with he 2 wheel drive Dodge truck but it did not have the guts to do it so we used a come along to get it 99% of the way up and finished it off with the truck. I secured it and got it to my shop.

I took the starter out and checked things once again and thats when things did not look right to me. I got out my tape measure and here is what I found. The face of the flywheel is 2 1/8" from the back side to the starter mount flange. The front side of the flywheel is 1 1/2". When I measured the starter its only set up to throw the pinion gear out 1 5/8" measured by me. There is no way that 1/8" of mesh is enough. So the whining sound is just that, the starter spinning up as it should but not meshing good, especially with the pinion gear having a relief cut in at they do.

I have confirmed its a Tractor King 404(sold by Rural King), and it has a SL3105BT 3 cylinder engine in it. The starter that is in it, the new one Tommy sold him, is a QDJ1408. It looks like the old starter that was in it but I do not have it at my house to compare measurements. My guess is its wrong also and someone threw the wrong parts at it and got frustrated and sold it at auction. Now we need the right starter and I will have to bleed the injectors once I get it cranking and she should run.

As for the trailer winch issue, the gear box is shot. I check online and its available cheap so I will just replace it. Should have used a snatch block with this beast.

Chris
 
/ Foton 404 - Starter makes winding sound #51  
Also, is it possible the ABT engines starter is what we need? I know there was some games played with importing these things to meet emissions. Perhaps it has a phony data plate on the motor?

Its a 3 cylinder for sure. No glow plugs. No grid heater. The model on the tractors data plate shows it as a "King" for the year, its shows "2003'. The engines data plate shows the model as a "SL3105BT" and the year as a "1998". Again, the games they played to import.

Chris
 
/ Foton 404 - Starter makes winding sound
  • Thread Starter
#52  
Chris,

Thanks again for all your help! Just let me know where, and what, to buy for the winch. I checked the parts manual and it lists three starters: QD13L, QD153 (this is number of old one), and QD1401.

Also, is there any other type of internal mechanical issue that would cause the flywheel to be further forward than normal but still allow it to move freely?
 
/ Foton 404 - Starter makes winding sound #53  
I thought about physical problems like a worn ring gear, or pinion, but it never really occurred to me that the pinion would not really reach enough to engage. I have never encountered such a thing.

Chris, it was sure nice of you to look into it. I know the OP appreciates it, and I do too. Thank-you.
 
/ Foton 404 - Starter makes winding sound #54  
Also, is it possible the ABT engines starter is what we need?
Chris
Nope. The BT and ABT both used the QD13L originally. In the Foton anyway. But that's an obsolete part now, having been replaced by the QD1401. Not positive, but I think the 1408 goes in the 45hp Jinma. It is one tractor I know uses the ABT version of the SL3105. And I'll speculate further that the difference in pinion throw is due the difference in flywheel placement (Jinma vs Foton).

I am pretty sure however, that your other supposition is accurate. Somebody stuck that 1408 in there because the bolt holes matched. When it still wouldn't start, he just said the **** with it and stuck it in the auction.

//greg//
 
/ Foton 404 - Starter makes winding sound #55  
greg_g said:
Nope. The BT and ABT both used the QD13L originally. In the Foton anyway. But that's an obsolete part now, having been replaced by the QD1401. Not positive, but I think the 1408 goes in the 45hp Jinma. It is one tractor I know uses the ABT version of the SL3105. And I'll speculate further that the difference in pinion throw is due the difference in flywheel placement (Jinma vs Foton).

I am pretty sure however, that your other supposition is accurate. Somebody stuck that 1408 in there because the bolt holes matched. When it still wouldn't start, he just said the **** with it and stuck it in the auction.

//greg//

Yep, that's what I thought also. I am sure with everybodys help we can get the right starter from Tommy and get her going.

Chris
 
/ Foton 404 - Starter makes winding sound #56  
/ Foton 404 - Starter makes winding sound #57  
We have been putting the QD1408 starters on that engine for several years as a replacement , not sure whats going on with this one.I have several different starters so I think we can come up with something.I will check to see if we stock the QD1401 starter and if we do see if there is any difference in the

Tommy
Affordable Tractor Sales
"Your Jinma Parts Superstore"
Home of compact Jinma, Foton, and Koyker Tractors and Parts, Wood Chippers, Backhoes - Affordable Tractor Sales Company
Thanks Tommy.

The starter it needs has to have a total pinion throw of about 2 3/16" from the mounting flange of the starter. The one we have only has a pinion throw of about 1 3/4". If you need to call me about it just PM me or check your records, you have my info from previous orders. I live in Daleville Indiana and my full name is Chris Anderson

Chris
 
/ Foton 404 - Starter makes winding sound #58  
The starter it needs has to have a total pinion throw of about 2 3/16" from the mounting flange of the starter. The one we have only has a pinion throw of about 1 3/4".
Just out of curiosity, did you get that 1.75" measurement when actually using 12 volts to throw the pinion out? Or just when screwing it out by hand? In my experience, the pinion gear doesn't always reach all the way to the back side of the ring gear. If the ring gear is wider than the pinion gear for example, some may mate only to the actual width of the pinion gear. I've even seen some where pinion gear engagement depth is only 50%, but the tractors start normally nonetheless.

//greg//
 
/ Foton 404 - Starter makes winding sound #59  
Just out of curiosity, did you get that 1.75" measurement when actually using 12 volts to throw the pinion out? Or just when screwing it out by hand? In my experience, the pinion gear doesn't always reach all the way to the back side of the ring gear. If the ring gear is wider than the pinion gear for example, some may mate only to the actual width of the pinion gear. I've even seen some where pinion gear engagement depth is only 50%, but the tractors start normally nonetheless.

//greg//

I got it by measuring the distance from the starter mount flange to the bushing that stops the pinion gear on the shaft. I then confirmed it by prying and spinning the pinion out with a screw driver. I have talked to Tommy twice today and also to the guys at his shop and they confirmed my measurements. They also took every starter they had off the shelf and confirmed the measurements. Its a head scratcher???

Here is a pic I took with my cell phone showing what I got. With this setup the starters pinion will only engage 1/8" into the flywheels ring gear which is just not enough.

Chrisstarter.jpg
 

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/ Foton 404 - Starter makes winding sound #60  
We have a new crated SL3105BT engine at the shop, we removed the starter and measured the distance to the ring gear from the outside of the flywheel housing.I will let Chris know what it is tommorro, I had a meeting that lasted a little long today and did not get back with the shop to get the info but I will have it in the morning

Tommy
Affordable Tractor Sales
"Your Jinma Parts Superstore"
Home of compact Jinma, Foton, and Koyker Tractors and Parts, Wood Chippers, Backhoes - Affordable Tractor Sales Company
 

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