DK40SE HST starting issue, Part 1 (Relay)

   / DK40SE HST starting issue, Part 1 (Relay) #1  

atlkep1

Member
Joined
Apr 12, 2010
Messages
41
Location
Fincastle, VA
Tractor
Kioti DK40SE HST
I am having starting issues with my 2012 DK40SE HST.

On my 3rd ignition switch in 12 years and it was working just fine (recently replaced) until all of a sudden, no start. When I turn the ignition switch, I get the click, which I am guessing is the fuel relay (??). Preheat light comes on, goes out, but nothing when I try to turn it over.

I want to replace the starter relay first (before going into the starter/solenoid questions that I have) and just want to be sure of a couple of things:

1. I think I pulled the starter relay. 12v, 30/20A. It has T4180-69961 Relay 5P written on it. It was the one to the left (when facing the rear of tractor) of 3 relays on the wall right behind the engine. The service manual says that this is the starter relay. Just wanted to be sure.
2. Do I have to go back to Kioti for a replacement? (75 minutes away for me) Or can I get one somewhere else? If somewhere else, where would I go for one of these?

Keith
 
   / DK40SE HST starting issue, Part 1 (Relay) #2  
Similar issues with my 2014 CK30HST. See my post here. Especially #31-33. Hope this helps. Fingers crossed no issues since I’ve replaced the relays…
 
   / DK40SE HST starting issue, Part 1 (Relay) #4  
on my 2010 DK45 the actual relay was not as its listed in the manual. it was in the same area, but not as listed. i found the proper one by trial and error. had someone turn key while i held each relay.
 
   / DK40SE HST starting issue, Part 1 (Relay) #5  
Also check your battery leads, my tractor would stutter start, or just click with the engine not turning over. It turned out the ignition switch and relay were fine. It was the positive battery cable clamp, looked a bit corroded but OK on the outside but it had corroded around the copper wire somehow? I guess recycled lead with lots of other stuff in it?
Anyways, a new lead and its been fine for years now.
 
   / DK40SE HST starting issue, Part 1 (Relay)
  • Thread Starter
#6  
Thanx, guys. I've ordered one from Amazon and will update here once I've gotten it installed.

I appreciate the help.

Keith
 
   / DK40SE HST starting issue, Part 1 (Relay)
  • Thread Starter
#7  
Relay finally installed.

And everyone (tractor and user) is happy!!

The relay solved the second problem (which I thought was solenoid related) and the tractor is starting and running fine.

Thanx for the help guys!!!

Keith
 
   / DK40SE HST starting issue, Part 1 (Relay) #8  
Glad you got it working
 
   / DK40SE HST starting issue, Part 1 (Relay) #9  
Relay finally installed.

And everyone (tractor and user) is happy!!

The relay solved the second problem (which I thought was solenoid related) and the tractor is starting and running fine.

Thanx for the help guys!!!

Keith
I might be having the same problem with my DK45SE HST 2011. Can you post a link to where you got the replacement relay? Thanks
 
   / DK40SE HST starting issue, Part 1 (Relay) #10  
I just got mine thru my dealer. There not very expensive. My tractor uses 6-8 of these twin pole relays, so i bought 3 spares.
 

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