Chaffed wire -how to repair

   / Chaffed wire -how to repair #1  

AlbertC

Silver Member
Joined
Jan 4, 2010
Messages
168
Location
Perry, GA
Tractor
New holland 3930
My NH 3930 was blowing fuses and I found a chaffed wire that had been rubbing on the metal hydraulic line. There really is not enough room to do much with this wire to repair it, so I just cut a small length of tubing to put on the wire so it could no longer touch the hydraulic line. However upon thinking about this more it seems to me that I should do something so that moisture can’t come in contact with the bare spot on the wire and cause corrosion. The spot is only about a millimeter long.

I thought about putting a small dab on silicone caulk over the bare spot and then putting the rubber tube on it again so it can’t touch the hydraulic line. Is this a good idea to prevent corrosion on the wire? I can’t put any shrink tubing on the wire because there is no way to slide the tubing on the wire.

Comments welcome.
IMG_0506.jpeg
 
   / Chaffed wire -how to repair #3  
Several solutions, RTV, or Liquid tape or whatever..... Main thing is to pull it away from line so it does not become a reoccurring problem....
 
   / Chaffed wire -how to repair #4  
One thing I always do is, I apply either lengths of suitable hose (split and zip tied) to areas where rubbing can take place or reroute them where they don't get rubbed.

If I were you, I'd apply a split and zip tied hose length with some dielectric grease inside and look over the machine and apply overwrap to any and all offending areas.
 
   / Chaffed wire -how to repair #5  
There is a product called Liquid Electrical Tape.
This. Can be found in most Farm or Auto stores, Home Depot, etc.. Clean the wire with something like Brake Clean, coat, let dry for 10mins, then put another coat and the tubing while still wet so it 'glues'. Zip-tie as needed to pull the wires away from the metal, like loosely to the pipe/sensor behind it.
 
   / Chaffed wire -how to repair #6  
Agree with most... dielectric grease is good, then you can cover it with split loom or a length of small rubber hose(split side away from chaff). Then you can zip tie it in place, then zip tie that section at from any rubbing to prevent future issues.
 
   / Chaffed wire -how to repair #7  
I've had very good results with liquid tape, the key is a clean surface for it to adhere to. I would be concerned dialectical grease would melt out at higher outside temps and split loom would allow moisture in. If it were mine two coats of liquid tape, split a hose as protector and zip tie out of contact area.
 
   / Chaffed wire -how to repair #8  
Better to seal that up with the stuff intended to seal up electrical lines and then protect the area with something to prevent the metal lines from chaffing back through again.

What you don't want is for corrosion to start inside the wiring and then end up having to replace the entire line.
 
   / Chaffed wire -how to repair #9  
I’d cover up the worn place with liquid electric tape and split a piece of hose to go over the wire to prevent future rubbing.
 
   / Chaffed wire -how to repair #10  
Don’t use silicone sealant. The acid in it will cause the copper to corrode. As said, liquid tape would be the best solution.
 

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