Barn Dutch Door Question

[Lykele]

I wonder if someone might be good enough to answer a question as related to building a dutch door for my barn stall.

I did find some step by step instruction with a few images so I'll probably follow that method. How to Build Barn Doors - Free Woodworking Plans - Make Barn Doors

However in these instruction, when connecting the 2x6 pieces that make up the frame, it is suggested to "toenail" a couple of 3" screws to hold it together. These 2x6 corners are at a right angle to each other not cut at a 45 degree angle.

I just took a few scrap pieces of 2x6 and tried this method, but it doesn't seem like those 3" screws go very deep. Then if you have a larger frame I worry about the strength. Unless tying in the T1-11 helps.

Could anyone suggest to me methods of connecting this frame together? Would using smaller wood 2x4 be an option? This is a 20 year old barn some mainly we're going for a look as well as a function door.

Thanks for any advice you can pass along.

Jim

 

[smstonypoint]

Jim,

A few alternatives:

1) use longer screws,
2) reinforce the butt-joints with strap ties, or
3) use lap joints rather than butt joints.

Steve

 

[Dave5264]

Agree with Steve, on these types of doors I've used Lap Joints in the corners, and diagonal bracing inside the frame. pretty sturdy once you get the boards on.

 

[inveresk]

Consider assembling the frame using biscuit joints and glue. I'd also introduce a rebated joint rather than a bevel at the meeting stile of the upper and lower leafs.