Anyone ever take a 60' tower down?

/ Anyone ever take a 60' tower down? #1  

gsganzer

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When I bought my retirement place, the original owner had Line-of-site internet, using a 60' antenna. I tried it briefly and it was horrible. We were able to swap to fiber and now I have an unused tower. My buddy wants the tower, so we're going to take it down ourselves. We're both comfortable working at heights and have the necessary tie-off equipment. We'll take our time, think each step through and make safety the number one priority.

I've been researching it and it looks like we need to build a gin-pole. I found this plan on-line and it looks simple enough, (Gin pole fab) I've also seen some plans using a length of uni-strut and some pipe clamps, which also seems feasible. It also looks like we need a modified scissor jack or similar jack, to help unseat the sections, if they're stubborn.

Anybody tackle this themselves? Any pointers or words of wisdom?
 
/ Anyone ever take a 60' tower down? #2  
Could you post a photo of the tower? Would help with disassembly. Thanks.
 
/ Anyone ever take a 60' tower down?
  • Thread Starter
#3  
It looks like it consists of a top 5-6' section with an extendable stinger, then (4) 10' sections and another 5-6' at the bottom (likely another 4-5' buried in the concrete pier.) The next picture is the joints. Lastly the original vendor.

Tower 3.jpg

Tower 2.jpg

Tower 1.jpg
 
/ Anyone ever take a 60' tower down? #4  
When I bought my retirement place, the original owner had Line-of-site internet, using a 60' antenna. I tried it briefly and it was horrible. We were able to swap to fiber and now I have an unused tower. My buddy wants the tower, so we're going to take it down ourselves. We're both comfortable working at heights and have the necessary tie-off equipment. We'll take our time, think each step through and make safety the number one priority.

I've been researching it and it looks like we need to build a gin-pole. I found this plan on-line and it looks simple enough, (Gin pole fab) I've also seen some plans using a length of uni-strut and some pipe clamps, which also seems feasible. It also looks like we need a modified scissor jack or similar jack, to help unseat the sections, if they're stubborn.

Anybody tackle this themselves? Any pointers or words of wisdom?
Ham radio sites and forums might be a good resource.
 
/ Anyone ever take a 60' tower down? #5  
Many decades ago I worked erecting, painting, and removing home TV towers.
The gin-pole needs to have a 90° Ell on the top, otherwise it is like your link. That Ell places the pulley centered on the tower, which makes pulling sections apart much easier. We didn't use a jack, just a BFH to loosen the joints if required. you'd be surprised at how much those joints move with the wind.
First thing is to remove the top pipe so you can use the gin-pole. You need 3 men really, 1 ground man, 2 on the tower. but 2 can get it down. Just 1 tower man is gonna work his XXX off, he has to carry a battery impact gun and wrench for removing bolts, climb up/down each section while removing bolts, moving and attaching the gin-pole.
The ground man handles lowering each section and moving it out of the way.
 
/ Anyone ever take a 60' tower down? #6  
I would see if there is a ham radio cub nearby for assistance. They may have all the "toys" needed for the work. Would also be a great resource to find what's needed if they don't have. The other option is to rent a man lift for disassembly.
 
Last edited:
/ Anyone ever take a 60' tower down?
  • Thread Starter
#7  
RayIN,
Thanks for the input. Especially the 90 ell, I can see centering the load being your friend in keeping parts from binding and simplifying disassembly.

Fortunately, I put myself through college as a certified arborist, doing tree work. So, I understand the groundman, tag-line for raising/lowering gear etc.

It'll still be a task that requires some good forethought and planning, to be safe.

Everyone talks about global warming, but nobody talks about gravity. I swear gravity has increased 10-fold since I was a younger man. ;)

About 10 years ago (I would have been 50) I helped a buddy take down some 100'+ east Texas pines that had succumbed to bark beetles. I brought my tree climbing spikes, saddle and all my other gear, so I could climb up and set a bull-line up high, for pulling with my truck. The higher you go, the more mechanical advantage and safety factor you have. The first 10 feet up the tree I was thinking what-the-heck has happened in the 30+ years I used to do it regularly? I used to be like a squirrel going up a tree. 30 years, 50 pounds and father time, is what happened. I can't believe I only weighed 165lbs in my prime. We got it done, but what an eye opener to aging.
 
/ Anyone ever take a 60' tower down? #8  
The section at ground level might be hinged so that the entire tower pivots horizontally for maintenance.

My ROHN tower had that option when I installed it but I chose not to buy the hinge.
It was only 20' tall and next to a building, so I just stood on the roof to do the high work. But it was still rather spooky standing with my toes on the ledge and working at arms length out, trying to line up the 2 sections.
 
/ Anyone ever take a 60' tower down? #9  
I wold be tempted to hire a cherry picker and tie on at about 35 feet. Take out the bottom bolts and lay it on it's side to take it apart in 20 foot sections. If you have the new footing ready it would then be quite easy to erect it in similar fashion.
 
/ Anyone ever take a 60' tower down?
  • Thread Starter
#10  
The section at ground level might be hinged so that the entire tower pivots horizontally for maintenance.

My ROHN tower had that option when I installed it but I chose not to buy the hinge.
It was only 20' tall and next to a building, so I just stood on the roof to do the high work. But it was still rather spooky standing with my toes on the ledge and working at arms length out, trying to line up the 2 sections.
No hinge. It goes straight into the concrete pier.

I used to free climb 500' smokestacks and still work at elevated heights on a regular basis. Heights have never bothered me. Height is an interesting thing to folks. It's not an angle that you're naturally exposed too, so you get shocked when you see it in an unnatural perspective. Most folks, that are wigging out, standing at a roof edge, would be surprised if they saw it from another angle, at how benign it looks.

When I used to climb tall smokestacks, I always framed it in "10' ladders". A 500' stack was just (50)- 10' ladders.:D
 
/ Anyone ever take a 60' tower down? #11  

Hire Fred Dibnah !
 
/ Anyone ever take a 60' tower down? #12  
 
/ Anyone ever take a 60' tower down? #13  
When I bought my retirement place, the original owner had Line-of-site internet, using a 60' antenna. I tried it briefly and it was horrible. We were able to swap to fiber and now I have an unused tower. My buddy wants the tower, so we're going to take it down ourselves. We're both comfortable working at heights and have the necessary tie-off equipment. We'll take our time, think each step through and make safety the number one priority.

I've been researching it and it looks like we need to build a gin-pole. I found this plan on-line and it looks simple enough, (Gin pole fab) I've also seen some plans using a length of uni-strut and some pipe clamps, which also seems feasible. It also looks like we need a modified scissor jack or similar jack, to help unseat the sections, if they're stubborn.

Anybody tackle this themselves? Any pointers or words of wisdom?
Do you want to save the tower or scrap it?

If scrapping, and there's enough room to drop it on it's side, I'd just tie a cable 3/4 of the way up in one face, cut a couple wedges out of the front legs with a sawzall, then cut the back leg from the back and pull it down. It'll hinge at the wedges. WHUMP! and you're done.

Of course, and you know this.... watch for power lines. We had a guy get killed in our neighborhood many years ago when a family hired him to take down a tower, and he dropped it on power lines and electrocuted himself.

I had a friend that unbolted the standoff on his TV tower that held it to the side of his house, thinking he was going to take the tower down to his right. As soon as he unbolted it, the tower, which unbeknownst to him was rotten inside where it met the ground, slipped down a few inches and fell to the left, bouncing off of power lines, arcing, and setting his garage on fire.

I knew someone else that dropped a tower on power lines and took out the lines to several houses. No injuries or serious property damage, but he had to pay to have the lines put back in working order.

I put up a 30 foot tower, but I used hinges and walked it up myself. Don't think I could have done 40' by myself.

As I recall, when watching towers assembled, they are in 10' sections. They's use U bolts to anchor a 10' pole to one leg about 6' higher than the top of the first section. It had a pulley on the top. They'd tie the rope to the second section just a few inches past the center of gravity of the second section and pull it up. It would hang down. When they got it to the top, they'd swing the bottom legs over the top legs of the first section and set it down and bolt it on. You don't need to pull it up from the top, just a couple inches past the center. If you've done tree work, you know that.

Don't remember if they had a leg sticking off the top of the pole or not to ease with centering.

When I took my 30' tower down, I just walked it down myself. I had quite a bit of difficulty getting the legs apart between sections. 2x4 and a hand sledge hammer was used, as I recall.

Anyhow, good luck with your project. (y)
 

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