2015 F150 Tow Test vs. Dodge and Chevy

   / 2015 F150 Tow Test vs. Dodge and Chevy #82  
Wonder why?

Fuel economy. With the lighter weight of the truck, there is no need for the extra .2L in engine size. Performance should be the same or better with the smaller engine, while delivering slightly better MPG numbers.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #83  

I have a hard time believing that using aluminum for body panels adds very little cost when you look at the cost of raw materials. If there really was only minimal costs involved and there are huge gains in fuel economy and payload you would think other manufacturers would have figured out the same thing a long time ago. From what I can see it looks like aluminum bodies have been mostly used on high end imports like Audi, BMW, and Mercedes.

List



The following is only a partial list of manufacturers who use aluminum body panels:







Acura

NSX (All), RL (Hood, decklid, fenders and trunk)


Aston Martin

Vanquish (Body panels), DB9 (hood)


BMW

Z8 & 7 series (body panels), 3, 5, 6 Series (hood, doors, body panels), X5, X6 Series (Hood, BODY PANELS)


Buick

LeSabre (Hood), Park Avenue (Hood), Rendezvous (Liftgate)


Cadillac

CTS (hood), Deville (hood), Escalade (liftgate), Seville (hood)


Chevrolet

Suburban (liftgate), Tahoe (liftgate), Venture (hood)


Chrysler

Concorde, LHS, Pacifica (hoods)


Ferrari

360 Modena (body panels)


Ford

Expedition (hood & liftgate), Explorer (hood and fenders), F-150 (hood), Lincoln Navigator (hood & liftgate), Lincoln LS (hood, fender & trunk lid), Ranger (hood), Lincoln Town Car (hood), GT (body panels), Mustang GT (hood)


GM

Yukon, Yukon XL (liftgates)


Honda

S2000 (hood), Insight (body panels)


Infiniti

Q (hood & trunk lid) I (hood & trunk lid)


Jaguar

XJ, S-type (Hood)


Lancer

XJ, S-type (hood), Evolution VIII (roof)


Lexus

SC430 (hood)


Lotus

Elise Sport 190 (body panels)


Mercedes

CL500, SL500 and other models


Mercury

Mountaineer


Nissan

Altima, Maxima (hoods & trunk lids)


Oldsmobile

Aurora (hood & trunk lid), Silhouette (hood)


Opel

Speedster (body panels)


Panoz

Roadster (body panels)


Peugeot

407 (Hood)


Porsche

Cayenne (hood), 911 (hood)


Plymouth

Prowler (hood, doors & trunk lid)


Pontiac

Bonneville, Montana (hoods)


Range Rover / Land Rover

Hoods, doors, side panels


Saab

9-2X (Hood)


Subaru

9-2X (Hood), GT (hood), Legacy (hood, bumpers, sunroof)


Volvo

(Hoods & trunk lids)
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #84  
Ford has also decreased cost in other areas (manufacturing efficiencies for one) to make up for the added cost of Al.

Also, another big thing, and a huge reason other manufacturers have not gone to Al, is the difficulty of assembling it, as well as points where Al and steel meet. It hasn't been done on such a large scale before. You can't just weld it like normal steel. It will be glued and riveted together. Technological advancements in the last several years have made this possible. GM supposedly has a new proprietary method of assembling Al that I'm sure they will use when there trucks go to Al in '18/'19.

I have heard that Ford needed to replace a huge amount of tooling for the F150 plants anyway, so now was the right time to switch to Al. Rather than ripping out perfectly good equipment to put in equipment to handle the Al, they are replacing a lot of aging equipment that needed to be replaced anyway. This significantly reduced their total costs as well.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #85  
I have a hard time believing that using aluminum for body panels adds very little cost when you look at the cost of raw materials. If there really was only minimal costs involved and there are huge gains in fuel economy and payload you would think other manufacturers would have figured out the same thing a long time ago. From what I can see it looks like aluminum bodies have been mostly used on high end imports like Audi, BMW, and Mercedes.

List



The following is only a partial list of manufacturers who use aluminum body panels:







Acura

NSX (All), RL (Hood, decklid, fenders and trunk)


Aston Martin

Vanquish (Body panels), DB9 (hood)


BMW

Z8 & 7 series (body panels), 3, 5, 6 Series (hood, doors, body panels), X5, X6 Series (Hood, BODY PANELS)


Buick

LeSabre (Hood), Park Avenue (Hood), Rendezvous (Liftgate)


Cadillac

CTS (hood), Deville (hood), Escalade (liftgate), Seville (hood)


Chevrolet

Suburban (liftgate), Tahoe (liftgate), Venture (hood)


Chrysler

Concorde, LHS, Pacifica (hoods)


Ferrari

360 Modena (body panels)


Ford

Expedition (hood & liftgate), Explorer (hood and fenders), F-150 (hood), Lincoln Navigator (hood & liftgate), Lincoln LS (hood, fender & trunk lid), Ranger (hood), Lincoln Town Car (hood), GT (body panels), Mustang GT (hood)


GM

Yukon, Yukon XL (liftgates)


Honda

S2000 (hood), Insight (body panels)


Infiniti

Q (hood & trunk lid) I (hood & trunk lid)


Jaguar

XJ, S-type (Hood)


Lancer

XJ, S-type (hood), Evolution VIII (roof)


Lexus

SC430 (hood)


Lotus

Elise Sport 190 (body panels)


Mercedes

CL500, SL500 and other models


Mercury

Mountaineer


Nissan

Altima, Maxima (hoods & trunk lids)


Oldsmobile

Aurora (hood & trunk lid), Silhouette (hood)


Opel

Speedster (body panels)


Panoz

Roadster (body panels)


Peugeot

407 (Hood)


Porsche

Cayenne (hood), 911 (hood)


Plymouth

Prowler (hood, doors & trunk lid)


Pontiac

Bonneville, Montana (hoods)


Range Rover / Land Rover

Hoods, doors, side panels


Saab

9-2X (Hood)


Subaru

9-2X (Hood), GT (hood), Legacy (hood, bumpers, sunroof)


Volvo

(Hoods & trunk lids)

Ford is eating the cost. They know that they have to keep the price of the F series in-line with the other brands or risk loosing being the market leader in truck sales. With up to $10k in profit per truck they have some wiggle room.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #86  
I have a hard time believing that using aluminum for body panels adds very little cost when you look at the cost of raw materials. If there really was only minimal costs involved and there are huge gains in fuel economy and payload you would think other manufacturers would have figured out the same thing a long time ago. From what I can see it looks like aluminum bodies have been mostly used on high end imports like Audi, BMW, and Mercedes.

List



The following is only a partial list of manufacturers who use aluminum body panels:







Acura

NSX (All), RL (Hood, decklid, fenders and trunk)


Aston Martin

Vanquish (Body panels), DB9 (hood)


BMW

Z8 & 7 series (body panels), 3, 5, 6 Series (hood, doors, body panels), X5, X6 Series (Hood, BODY PANELS)


Buick

LeSabre (Hood), Park Avenue (Hood), Rendezvous (Liftgate)


Cadillac

CTS (hood), Deville (hood), Escalade (liftgate), Seville (hood)


Chevrolet

Suburban (liftgate), Tahoe (liftgate), Venture (hood)


Chrysler

Concorde, LHS, Pacifica (hoods)


Ferrari

360 Modena (body panels)


Ford

Expedition (hood & liftgate), Explorer (hood and fenders), F-150 (hood), Lincoln Navigator (hood & liftgate), Lincoln LS (hood, fender & trunk lid), Ranger (hood), Lincoln Town Car (hood), GT (body panels), Mustang GT (hood)


GM

Yukon, Yukon XL (liftgates)


Honda

S2000 (hood), Insight (body panels)


Infiniti

Q (hood & trunk lid) I (hood & trunk lid)


Jaguar

XJ, S-type (Hood)


Lancer

XJ, S-type (hood), Evolution VIII (roof)


Lexus

SC430 (hood)


Lotus

Elise Sport 190 (body panels)


Mercedes

CL500, SL500 and other models


Mercury

Mountaineer


Nissan

Altima, Maxima (hoods & trunk lids)


Oldsmobile

Aurora (hood & trunk lid), Silhouette (hood)


Opel

Speedster (body panels)


Panoz

Roadster (body panels)


Peugeot

407 (Hood)


Porsche

Cayenne (hood), 911 (hood)


Plymouth

Prowler (hood, doors & trunk lid)


Pontiac

Bonneville, Montana (hoods)


Range Rover / Land Rover

Hoods, doors, side panels


Saab

9-2X (Hood)


Subaru

9-2X (Hood), GT (hood), Legacy (hood, bumpers, sunroof)


Volvo

(Hoods & trunk lids)


Not sure where you get your information at, but I can say at least your data on the Lincoln LS is incorrect. The trunk lid is steel. All of the aluminum is up front (it was done to get 50/50 front/rear weight balance). Most of the front structure and suspension is also aluminum, besides just the hood and fenders your data mentioned.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #87  
Not sure where you get your information at, but I can say at least your data on the Lincoln LS is incorrect. The trunk lid is steel. All of the aluminum is up front (it was done to get 50/50 front/rear weight balance). Most of the front structure and suspension is also aluminum, besides just the hood and fenders your data mentioned.

Also add these corrections to his list;

Chevy/GMC Yukon, Tahoe, and Suburban - tailgates were aluminum for MY03 through MY06 only.

Add RAM to the list, they use an aluminum hood beginning with MY13.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #88  
I didn't say it would spank it, only that it would out-pull it. :) I think it would just slightly. Similar to what the GM 5.3 did on the last pull after the temperatures dropped.



The truck is Aluminum body on a steel frame. I'm not sure what the Obama reference had to do with it...

Thanks for correcting the frame comment. I think thats the standard thing to say, Obama is to blame for....... fill in the blank. It's raining outside "Obama's fault", the suns in my eye's, Obama's fault. I think the days of big is better are going the way of the model-T, into history.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #89  
Yep, it all comes back to the energy in the fuel that's needed to produce the power to move the load and offset losses from drag, friction, etc. The turbos increase efficiency a little bit more over the pathetic 18-19% of normally aspirated engines, by using up some of the thermal energy in the exhaust gas, but it still not much more than another few percent. So in reality, it's thermodynamics in the end.

Since this test was run to get the best performance, the Ecoboost probably drank quite a bit of gas in demonstrating such good performance. Would have been interesting to see a test run if they were trying for the best MPG (not even sure how they'd do such a test, but it would involve maximizing the ratio of mph to fuel rate (mpg=mph/gph).

Diesels get into the 42-47% efficiency range and they have more energy per gallon, so I bet the Dodge was still the king of efficiency, even though it was a turtle in this test.

Be careful what you wish for.
 
   / 2015 F150 Tow Test vs. Dodge and Chevy #90  
Have you had your truck in for the intercooler fix? I think there is a fix for that in those models. I believe the '13+ model years have a fix for that. The issue was especially for those in humid climates, which MS definitely is!

Just curious, what's the issue you have with aluminum bodies and why is it a deal breaker? You do realize the hood on your '11 is Al, right?

I'm not convinced they have the engineering done right on the crumple zones. (A pillars, B pillars, C pillars, side door braces etc) I'm not convinced they have the body mounts designed right not to fatigue, crack, and rot away in 10 years. I don't believe they have a system to combat every place a steel screw is used to hold something to the aluminum sub body.

There is a reason the aircraft industry is built with billions of rivets and not screws/bolts. I'm not convinced the have the mechanical stresses worked out for expansion/contraction for the AL body parts from 140 deg summer temps to -20 below winter temps. (if I've looked up my stats correctly, AL has roughly twice the expansion/contraction ratio as steel)

Im not convinced that the body panels are thick enough to not be dented from a heavy bird ***** 50' up or even the slightest door ding. I'm not convinced that any trucks that live within sight of an ocean arnt going to fall apart in 5-10 years from galvanic corrosion. Not to mention what happens to the trucks in the rust belt of the US.

Those are the issues off the top of my head of why I wont own one. Now I might be convinced to buy a wrecked one whole and transplant that 2.7 into something else.... but Ill look to revisit my choice in 7-10 years when i see what the track record is.
People said the same thing about Audi when they used aluminum in cars in the mid 90s. Cars have to meet higher standards then trucks in crash tests. Its the future.
 

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