6mm grease zerk adapter

[rScotty]

Lots of real good ideas here. I'm learning a lot. Had never heard of Malone Specialty adapters and also never thought about thermal lance work. Both those resources look good.
Thanks!
rScotty

 

[Oldpath05]

Exothermic Cutting, Ok that's a first for me, guess it's been around a while but I never heard of it, does look like a way to remove frozen pins in less time, but at what cost...........
SLICE Exothermic Cutting System - the Easy Way to Remove Frozen Pins - YouTube

Think this guy had a 4x4 fix it show>>>>>> Exothermic Cutting with Arcair Slice - YouTube

 

[California]

I wonder if you could weld a really heavy washer to the end of the pin and then weld a huge nut to that, so you could apply rotating force instead of lengthwise push. If the pin has seized to its bore then rotating it might break it free with less force than a straight push.

Or ... apply rotation, push, and heat (to the sleeve) all at the same time.

 

[Big Barn]

exothermic lance

very cool.....I have used tap burners in the past so this is interesting....thanks

Also great for cutting through those pesky bank vault doors! More than pays for itself on the first job.

 

[Renze]

At a former employer we had a grease enforcer : a pipe with a fine threaded nut welded on top, with a grease pump head on one side and a bolt screwed into the other side. If the impact wrench turned that bolt into the grease filled pipe, something had to give... either the blockage in the grease channel released or the tip broke off the zerk.

 

[johndeerefarmer]

Perhaps I am reading this wrong, but youæ±*e not heating the PIN when trying to press it out are you?

And I doubt 20 tons will push it out. A big sledge while pressure is applied with the jack would help.

No, I am heating the bushing around the pin to expand it. The problem is their is a whole lot of metal attached to it which acts like a large heat sink.

I wonder if I drilled a hole in each end (the length of a drill bit) would that allow the pin to compress a little and maybe come out easier?

 

[johndeerefarmer]

I wonder if you could weld a really heavy washer to the end of the pin and then weld a huge nut to that, so you could apply rotating force instead of lengthwise push. If the pin has seized to its bore then rotating it might break it free with less force than a straight push.

Or ... apply rotation, push, and heat (to the sleeve) all at the same time.

I welded the pin to the bucket on both sides and then rotated the bucket. The weld broke. I tried this twice. I even preheated it and used a 7018 rod

 

[johndeerefarmer]

Post some pictures of several views. It might jog a potential solution. You obviously have more that just hardened grease. It doe not take a lot of heat to soften grease. In fact heating to cherry red may compound the problem by burning into a solid. One problem with the hammer is if there is not solid backing against the arm a lot of the energy is lost due to movement of the arm when force is applied. Is there somewhere that you can back the arm up to a solid vertical and brace the arm against that, like a building frame post? Also a vertical swing with a hammer has more shock value than a horizontal swing due to body mechanics. The thermal torch is a great tool but hard to find in a farm/home shop.

With a 10" long contact I doubt you can get any type solvent thru and around much of the pin. There is possible a lot of rust in there if it wasn't used a lot and lubed frequently by the previous owner. Where are you located? We may be able to steer you to someplace that has a thermal torch as that is probably your best option.

Ron

I had the dipperstick sitting on a wood block against the floor but you are right it wasn't as steady as it could have been. If I have to, I can take it outside and put it against one of the I beams holding my shed up

 

[Big Barn]

No, I am heating the bushing around the pin to expand it. The problem is their is a whole lot of metal attached to it which acts like a large heat sink.

I wonder if I drilled a hole in each end (the length of a drill bit) would that allow the pin to compress a little and maybe come out easier?

Thanks for clarifying. I just wanted to confirm and no offence was intended.

The drill approach might work if the hole was large enough but I am doubtful.

The exothermic lance would be the best solution if you could find someone to do it for you. IMO of course.

 

[Alan W.]

Dont know if its feasible but you could take it to a heavy equip dealer and see if they could push it out with their track press. Track pins require an unbelievable amount of pressure to come loose. They have portable ones on their service trucks also. If a track press wont remove it then youll have to cut it out.

 

[Renze]

Dont know if its feasible but you could take it to a heavy equip dealer and see if they could push it out with their track press. Track pins require an unbelievable amount of pressure to come loose. They have portable ones on their service trucks also. If a track press wont remove it then youll have to cut it out.

The one we borrow is 120 ton... used for anything from 323 to 6015 sized machines

 

[Big Barn]

The situation could be worse. At least you don’t have a rounded drain plug.....

 

[Big Barn]

Exothermic Cutting, Ok that's a first for me, guess it's been around a while but I never heard of it, does look like a way to remove frozen pins in less time, but at what cost...........[/url]

Quite economical actually.

If he were to come to me the cost would be a case of beer. Which I WOULD HOLD (btw) while he used the lance.

 

[johndeerefarmer]

Thanks for clarifying. I just wanted to confirm and no offence was intended.

The drill approach might work if the hole was large enough but I am doubtful.

The exothermic lance would be the best solution if you could find someone to do it for you. IMO of course.

No offense taken- I appreciate the help.

 

[johndeerefarmer]

I have fixed some of them by welding a nut to 'em.

 

[johndeerefarmer]

Thanks!

There is actually a heavy equipment repair place up the road about a mile that does dozers, graders, etc. I hadn't thought of them but might end up taking it up there and see if they can get the pin out. I want to try a few more things myself first- because I am hard headed, and don't like giving up

 

[Tractor Seabee]

An exothermic lance is not as expensive as I thought. Check this link: Oxylance JRSC2S Surecut System

Ron

 

[4570Man]

Quite economical actually.

If he were to come to me the cost would be a case of beer. Which I WOULD HOLD (btw) while he used the lance.

I can see why. I usually end up getting burned with a welder and cutting torch. I can’t imagine how many one of those or an air gouge must suck.

 

[Tractor Seabee]

Maybe a lance can be found to rent at a welding supply that rents equipment, or an equipment rental place that caters to the heavy construction/industrial trades.

Ron

 

[Renze]

I have cut out big pins with O/A torch... blowing in a blind hole just is messy, wear plenty of clothing to stop the slag splatters coming back at you.