Adding a valve, how important is GPM matching pump output.

/ Adding a valve, how important is GPM matching pump output. #1  

EMB5530

Gold Member
Joined
Sep 24, 2011
Messages
436
Location
Kansas
Tractor
5530 Mahindra 4x4
I found the style of valve I would like to add to my fel for the addition of a 3rd function.

Here is the valve3 SPOOL 25 GPM JOYSTICK LOADER VALVE W/GRAPPLE


I have a Mahindra 5530 with about 13 gpm and as you can see the valve is almost double my tractors hydraulic output. What (if any)are the negatives of this large a valve.

Or does anybody know of any similar style valves with a gpm that more closely matches my tractors gpm?

Thanks for any help!

Eric
 
/ Adding a valve, how important is GPM matching pump output. #2  
A high GPM valve will be flowing full capacity for your pump when it is partially open. That will kill your ability to feather it or move the cylinder slowly.
 
/ Adding a valve, how important is GPM matching pump output. #3  
Are you sure you want a joystick valve for the remote?

It is best to match up the flow from the pump the same as the valve.
 
/ Adding a valve, how important is GPM matching pump output. #4  
My experience has been to match the MAXIMUM flow that valve core with ever see.....the valve ratings are based on the max when all the flow conditions are met

During idle valve periods 13 gpm will be returning back to tank

When you go to extend a cyl at 13 gpm, the rod end displacement will be less flow going back to tank (deducting the rod displ)....but when retracting the same cyl at 13 gpm the return oil will be greater returning through the valve back to tank (adding rod displ)

I'd say the 13 gpm should be MINIMUM...and use a multiplier of 1.25 or 1.33 when sizing valve max requirements to allow for return oil
 
/ Adding a valve, how important is GPM matching pump output. #5  
/ Adding a valve, how important is GPM matching pump output. #6  
My experience has been to match the MAXIMUM flow that valve core with ever see.....the valve ratings are based on the max when all the flow conditions are met

During idle valve periods 13 gpm will be returning back to tank

When you go to extend a cyl at 13 gpm, the rod end displacement will be less flow going back to tank (deducting the rod displ)....but when retracting the same cyl at 13 gpm the return oil will be greater returning through the valve back to tank (adding rod displ)

I'd say the 13 gpm should be MINIMUM...and use a multiplier of 1.25 or 1.33 when sizing valve max requirements to allow for return oil

I have never done this, but perhaps you have.

Compare the flow from a valves PB port, and the flow from the same valves OUT port with cylinders connected, and using full lever.

Just curious if the manufacturers are using port flow or actual spool flow for the valves GPM rating.
 
/ Adding a valve, how important is GPM matching pump output.
  • Thread Starter
#7  
I would say that this valve is a better match for your hyd system.

2 SPOOL 14 GPM PRINCE LVR JOYSTICK LOADER VALVE

Two Spool Loader Valves LVR Series | Type 4-way, 4-pos. float LVR VALVE 2 SPL 220-104

The valve you posted is a unique valve in that it is a joystick valve with an additional spool intended for grapple.

It will work fine but the feather action might not be to your to your satisfaction.

The added joystick (3rd joystick spool) is why I was interested in this valve. I have a joystick valve on my tractor already but I want to add an additional function up front and instead of using a solenoid or a flow diverter I liked the idea of another joystick at fingers reach,granted I could probably add another one close it may not be as nice of an install trying to stuff that much in one spot.
I was somewhat sure that it may cause a problem feathering the valve since it is designed for much more flow than what my machine can supply, but I wanted some of "you experts" advise as I am no hydraulic guru (very far from it).

I have not seen any other valves like that that more closely match my tractors fluid flow.

Thanks to all the info so far gentlemen.
If anyone has any other good ideas toward a similar setup I am all ears.

Thanks again
 
/ Adding a valve, how important is GPM matching pump output. #8  
I found the style of valve I would like to add to my fel for the addition of a 3rd function.

Here is the valve3 SPOOL 25 GPM JOYSTICK LOADER VALVE W/GRAPPLE


I have a Mahindra 5530 with about 13 gpm and as you can see the valve is almost double my tractors hydraulic output. What (if any)are the negatives of this large a valve.

Or does anybody know of any similar style valves with a gpm that more closely matches my tractors gpm?

Thanks for any help!

Eric

Eric, I just shipped Fallon a 12GPM unit built by Bucher and I can probably get you a 17GPM unit if you want. It won't be as economical as the Prince unit though.
 
/ Adding a valve, how important is GPM matching pump output.
  • Thread Starter
#9  
If you want to send me the specs/tech sheets and a price I would be interested in seeing what you can do, as I am pleased with my first purchase from you.

Thanks
 
/ Adding a valve, how important is GPM matching pump output. #10  
Will be a bit before I can comment on the valve's quality or functionality. Even if I do get installed this weekend, I need to measure things up for hoses & wait for them to arrive.
 
/ Adding a valve, how important is GPM matching pump output.
  • Thread Starter
#12  
Yea, I may go that route if I cannot find a reasonably priced unit as I first said.

J_J I wondered does anyone make a selector valve that can have both circuts activated at the same time? Say you wanted to curl the bucket up and simultaneously close the grapple. Or is this unrealistic on such a circut because the flow would always follow path of least resistance(such as just close grapple while bucket stayed the same as there is less force needed to drop grapple than tilt bucket.)

Also, can the selector handle a hydraulic motor as I have other items I may want to put up front.

Thanks again.

Eric
 
/ Adding a valve, how important is GPM matching pump output. #13  
You can do that with a port multiplier. One into two, etc

It is 4 QD's or 6 QD'son a hyd block that is controlled by a switching valve.

You can even make your own setup using tee's .

Selector valves can handle hyd motors, but you need a double relief valve across the motor, as the motor if under a large centrifugal force and fluid is shut off, the motor becomes a pump and the fluid needs somewhere to go. .
 

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/ Adding a valve, how important is GPM matching pump output. #15  
Selector valves can handle hyd motors, but you need a double relief valve across the motor, as the motor if under a large centrifugal force and fluid is shut off, the motor becomes a pump and the fluid needs somewhere to go. .

Is the double check valve in case you run the motor both directions?
 
/ Adding a valve, how important is GPM matching pump output. #16  
Yea, I may go that route if I cannot find a reasonably priced unit as I first said.

J_J I wondered does anyone make a selector valve that can have both circuts activated at the same time? Say you wanted to curl the bucket up and simultaneously close the grapple. Or is this unrealistic on such a circut because the flow would always follow path of least resistance(such as just close grapple while bucket stayed the same as there is less force needed to drop grapple than tilt bucket.)

Also, can the selector handle a hydraulic motor as I have other items I may want to put up front.

Thanks again.

Eric

Eric, then you want a true 3rd function if you think that you want to do those 2 functions at the same time. As far as using the electric valves for a hydraulic motor, no problem, you just need to be sure to get maintained switches for the valves instead of the normal momentary switch. ;)
 
/ Adding a valve, how important is GPM matching pump output. #17  
Is the double check valve in case you run the motor both directions?

I think it's because if you have something big and heavy spinning on the motor, it wants to coast down smoothly. If you suddenly shut off the fluid flow by closing a valve, then WHAM! you're shock loading everything severely. You either need a double check valve configured in such a way as to let the fluid keep moving around through the motor even after you've closed the control valve, or you need a control valve designed for motors which will have a "coast down" feature by connecting the supply and return ports connected when not active. With such a valve, when you cut off the flow, you've made two loops: One loop letting the fluid from the pump go back to the tank, and another downstream loop letting all the trapped fluid between the valve and the motor keep going around. So the motor can coast down to a stop gently.

I may have some details wrong in the above, but I think that's the idea. Any of you experts please confirm or correct?

xtn
 
/ Adding a valve, how important is GPM matching pump output. #18  
xtn,

If you are using a tandem valve to control the motor, and you move the lever to neutral, you have shut off flow to the motor, so the relief does what you said, just lets the fluid recirculate. The motor becomes a pump until there s no energy left.

The pump flow does go to tank, but it passes through the valve not the reliefs.

An open center valve will let the motor coast.

If the motor is a one way motor, you can use a single relief valve.
 
/ Adding a valve, how important is GPM matching pump output. #19  
J_J thanks for the clarifications, but I'm still confused.

Any open center valve will let the motor coast? In order for flow to continue out of the motor and on down the return line, doesn't flow have to be available to move in from the supply line? I mean wouldn't it be sucking against the closed supply side? What's different about motor spools? I thought you needed something like this to allow freewheeling a hydraulic motor: http://www.northerntool.com/shop/tools/product_200311695_200311695

I thought any other valve - open center or closed center - would "trap" the oil downstream therefor restricting implement motion. I figured that since my tractor's hst acts like brakes when the pedals are released that it must not be a motor spool type valve. If it was, my tractor would freewheel, right?

If any open center valve will permit fluid flow on the implement side when closed, what keeps a loader bucket in the air? I mean this freewheeling capacity is essentially a "float" position, right? Except that it's with the valve in the neutral/closed position instead of detented past full open. Right?

xtn
 
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/ Adding a valve, how important is GPM matching pump output. #20  
TANDEM CENTER VALVES
Tandem center valves when in a neutral position by passes the flow of hydraulic oil to the return line. This is used to hold the cylinder/piston in position with no load on the pumps. When this system is the pump is running constantly to keep a ready supply of hydraulic oil, but as long as the cylinder/piston is not in operation the pump is working under no pressure or load. This system keeps wear and tear on the pump down to a minimum.

OPEN CENTER VALVES /motor spool valves
Open center valves are the same as the tandem center, except that in the neutral position all lines are connected back to the reservoir. The primary use of this system is to prevent "shock" loading when the valve is placed in neutral. This takes pressure off the motor. This system is used in situations where the operating device needs to be moved by hand.

CLOSED CENTER VALVES
This type of valve is used in a hydraulic system where the valve blocks the flow of oil from the pump into an accumulator. The accumulator (see below) is used to store the oil under pressure. This valve takes the pressure off the pump and in neutral locks the cylinder in place with no load on the pump.
 
 
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