PTO Drive Outer Housing Spinning Question

/ PTO Drive Outer Housing Spinning Question #21  
Safety wise, it makes no difference if th plastic housing spins with the shaft or not as long as it will stop spinning if something gets into it, which is almost an impossibility it it is all complete. IF something were to touch it and get wrapped up, then the plastic would then free wheel and allow you to pull back and free yourself. Chains all over are not necessary for it to function. If you can turn it by hand on the shaft without turning the PTO shaft itself then it is working correctly and doesnt need to be chained up. I dont believe the first guards even had chains and they were added by the safety police because of folk like those here that think it is unsafe because it spins with the shaft. It is a floating guard not an immovable guard.

I havent' tested but am wondering how the free wheeling action might be affected if something gets wrapped around it and then something heavy, similar to a human body, falls against the side of it. Any takers?

Despite that how would one know the cover can still free wheel and not jammed or stuck due to debris if it's considered "normal" to see it spinning. Holding the cover in position with a chain is the only on-going way to know the cover is functioning as it was designed. The purpose of the relatively thin chain is to establish a level of safety, if the forces are strong enough to break the chain that is a marker that either an acute occurrence has rendered the cover unsafe or that the slow degradation or debris buildup of the unit has now reached a level of concern which needs to be addressed while at the same time potentially still maintaining a level of safety. Unchecked, both may lead to a level of binding which and cause serious injury. If the chain is breaking or the ear is ripping off that might be red flag that the cover might require repair or cleaning and might not be as effective in preventing injury. In an industrial setting that piece of equipment would be taken out of service immediately until repaired.

Allowing the cover to spin with the shaft is a highly unsafe practice and I highly encourage those reading this thread not the follow that advise. From a safety standpoint, removing the chain that came with the cover is not much different than removing your homes electrical panel fuses and hard-wiring everything.
 
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/ PTO Drive Outer Housing Spinning Question #22  
I havent' tested but am wondering how the free wheeling action might be affected if something gets wrapped around it and then something heavy, similar to a human body, falls against the side of it. Any takers?
We have a tedder and if the shield were spinning, it would probably pick up hay like the old ones used to do. That could bind the shaft up and cause it to not stop spinning when you most need it to.

With a replacement set of plastic "bearings" costing less than $20. I will use the chain and just replace them as needed. Given the risk in them not working, it is not worth it to do anything else.


Aaron Z
 
/ PTO Drive Outer Housing Spinning Question #23  
We have a tedder and if the shield were spinning, it would probably pick up hay like the old ones used to do. That could bind the shaft up and cause it to not stop spinning when you most need it to.

Thanks,

I suspected that very well could be one result.


With a replacement set of plastic "bearings" costing less than $20. I will use the chain and just replace them as needed. Given the risk in them not working, it is not worth it to do anything else.


Aaron Z

Now that's sensible. Some appear to have such a grind and are blinded with this negative "safety police" label of theirs it gets in the way of smart common sense as opposed to the other kind.
 
/ PTO Drive Outer Housing Spinning Question #24  
My rotary cutter has the stop chain, my PHD doesn't. I usually check the PHD shield to make sure it's free before I start the day.

One plus of even a cover that doesn't turn freely is that it's relatively smooth compared to a shaft with exposed universals etc.

Sean
 
/ PTO Drive Outer Housing Spinning Question #25  
I havent' tested but am wondering how the free wheeling action might be affected if something gets wrapped around it and then something heavy, similar to a human body, falls against the side of it. Any takers?
It cant apply enuf torque to wrap anything substantial much less tighten it. If side load is applied the ability for it to apply torque increases very slightly.

We have a tedder and if the shield were spinning, it would probably pick up hay like the old ones used to do. That could bind the shaft up and cause it to not stop spinning when you most need it to.

With a replacement set of plastic "bearings" costing less than $20. I will use the chain and just replace them as needed. Given the risk in them not working, it is not worth it to do anything else.
Aaron Z
We have a tedder and the spinning shield does not pick up hay. If it did you would see it [and] the added resistance would stop the shield from spinning. -- That bearing cost is extremely high. For the negative benefit and potential disastrous cost of complacency resulting from the "stationary shaft" sight cue you pay for the pto shaft repeatedly during its life; whereas a shield allowed to spin will last the life of the shaft or until it falls apart thereby presenting a clear and present danger sight cue. With your sensitized risk viewpoint Im surprised you dont recognize that the stationary shield is wearing out its bearings - and they might wear out at just the wrong time.

Thanks, I suspected that very well could be one result.

Now that's sensible. Some appear to have such a grind and are blinded with this negative "safety police" label of theirs it gets in the way of smart common sense as opposed to the other kind.
I think you have it backward. Smart common sense takes into account how things work. -- The "other kind" gets hoodwinked by apparencies.
larry
 
/ PTO Drive Outer Housing Spinning Question #26  
It cant apply enuf torque to wrap anything substantial much less tighten it. If side load is applied the ability for it to apply torque increases very slightly.


We have a tedder and the spinning shield does not pick up hay. If it did you would see it [and] the added resistance would stop the shield from spinning. -- That bearing cost is extremely high. For the negative benefit and potential disastrous cost of complacency resulting from the "stationary shaft" sight cue you pay for the pto shaft repeatedly during its life; whereas a shield allowed to spin will last the life of the shaft or until it falls apart thereby presenting a clear and present danger sight cue. With your sensitized risk viewpoint Im surprised you dont recognize that the stationary shield is wearing out its bearings - and they might wear out at just the wrong time.


I think you have it backward. Smart common sense takes into account how things work. -- The "other kind" gets hoodwinked by apparencies.
larry

With all due respect Larry, from a safety and design angle, your point of view on this matter is ill advised and completely wrong.

If you actually read and understood my post you'd understand the ridiculous nature of this comment from you.

"With your sensitized risk viewpoint Im surprised you dont recognize that the stationary shield is wearing out its bearings - and they might wear out at just the wrong time.[/COLOR]

Re-read the post and pay attention to sentences with the word chain and the purpose of such a device.
 
/ PTO Drive Outer Housing Spinning Question #27  
With all due respect Larry, from a safety and design angle, your point of view on this matter is [[ill advised]] and [[completely wrong]].
:( Pls support these claims with sense.
larry
 
/ PTO Drive Outer Housing Spinning Question #28  
Most PTO shafts have between 6 and 8 grease points. All of them should have 2 zerks one on each knuckle
2 zerks one on each shield bearing
A final 2 without a zerk (grease the inside of the larger plastic tube and larger metal tube).

Some shafts have optional zerks to grease the splines of the PTO and Gearboxs without removing the shafts.

My guess is if it yanked the chain off the plastic housing you probably just need to re-grease the shield bearing. 3 pumps per 8 hours of operation is how I generally do it.
 
/ PTO Drive Outer Housing Spinning Question #29  
:( Pls support these claims with sense.
larry

I already have but you've obviously made a choice to ignore it. What you are advocating is contrary to the design and functioning of the guard, inherently more dangerous than using the proper chain, and utterly irresponsible to advocate bypassing this one basic and sensible safety feature (the chain) on a public site.
 
/ PTO Drive Outer Housing Spinning Question #30  
I just use that little cover chain to hook my shaft up to the top link connection when I disconnect from the pto. It keeps the shaft compressed and up off the ground while the implement is not hooked to the tractor. When I hook the shaft to the pto, I disconnect the shaft from the chain and leave the chain connected to the top of the hitch frame. The cover spins loosely on the shaft but doesn't have any knuckles or edges to catch on. The pto is always disengaged before I get my hands or clothes near the shaft anyways.
 
/ PTO Drive Outer Housing Spinning Question #31  
I already have but you've obviously made a choice to ignore it. What you are advocating is contrary to the design and functioning of the guard, inherently more dangerous than using the proper chain, and utterly irresponsible to advocate bypassing this one basic and sensible safety feature (the chain) on a public site.
#1. You edited the post I answered while I was answering it. Your edit merely referred to a post I had read and understood however; so while it might have changed my answer a little it would have just been redundant to points I and other in the thread made.
#2. From your profile it seems you dont even own an implement for use on the rear PTO, yet you know all about the whys and wherefores of their safety features. .. And even more so, with no experience you can be sure that all their aspects indeed compliment rather than just appearing to.

Be careful out there. Some aspects of safety features rob Peter while paying more to Paul. It can cause you trouble.
larry
 
/ PTO Drive Outer Housing Spinning Question #32  
I just use that little cover chain to hook my shaft up to the top link connection when I disconnect from the pto. It keeps the shaft compressed and up off the ground while the implement is not hooked to the tractor. When I hook the shaft to the pto, I disconnect the shaft from the chain and leave the chain connected to the top of the hitch frame. The cover spins loosely on the shaft but doesn't have any knuckles or edges to catch on.
Excellent idea. After all, you had to pay for that manufacturer response to bureaucracy. Its good to appreciate lemonade. ;)
larry
 
/ PTO Drive Outer Housing Spinning Question #34  
I havent' tested but am wondering how the free wheeling action might be affected if something gets wrapped around it and then something heavy, similar to a human body, falls against the side of it. Any takers?

Despite that how would one know the cover can still free wheel and not jammed or stuck due to debris if it's considered "normal" to see it spinning. Holding the cover in position with a chain is the only on-going way to know the cover is functioning as it was designed. The purpose of the relatively thin chain is to establish a level of safety, if the forces are strong enough to break the chain that is a marker that either an acute occurrence has rendered the cover unsafe or that the slow degradation or debris buildup of the unit has now reached a level of concern which needs to be addressed while at the same time potentially still maintaining a level of safety. Unchecked, both may lead to a level of binding which and cause serious injury. If the chain is breaking or the ear is ripping off that might be red flag that the cover might require repair or cleaning and might not be as effective in preventing injury. In an industrial setting that piece of equipment would be taken out of service immediately until repaired.

Allowing the cover to spin with the shaft is a highly unsafe practice and I highly encourage those reading this thread not the follow that advise. From a safety standpoint, removing the chain that came with the cover is not much different than removing your homes electrical panel fuses and hard-wiring everything.

I apologize if the editing during you typing your post caused confusion. Regarding what implements I have I think that's irrelevant to the points being discussed though I do own and use a BXM32 chipper/shredder. I've worked in industrial settings in management roles and one of the primary focuses/responsibilities is always to ensure employees make it home at the end of the day alive with most of the body parts they arrived with. Identifying and reducing hazards wasn't some sort of hobby but a continual process requiring formal training which if performed in an irresponsible manner could not only have dire legal consequences for myself but untold hardship for those directly effected.
This may seem a little overboard for a discussion about using the guard chain, but the ultimate benefit of that one item seems fairly obvious. Yes there's many procedures which seems silly or useless and yes the entire safety approach is very costly in $$ (one reason why we can't compete with China, they don't give a crap) but to take on the position, which you seem to have, that's it's all bureaucracy BS is not accurate. Your profile indicates you're a mechanical engineer, what part of my first post do you take issue with?
I answered the 1st point of your first post on the basis of 50 years experience around pto implements. I have never seen a pto cover fail to be easily stoppable from pto speed. Even the steel ones dont pack enuf inertia to do harm. On 12 different pto implements ranging up to 50yrs old only one has had the cover removed - something Dad did because it was beyond his ability to fix damage to it I guess. All the others have their covers and altho most have some physical damage all of them have been maintenance free and still work by stopping with very low resistance -- and they all spin with the shaft so you have no excuse to forget something is going on that you should be attentive to.

I take issue with exaggerating danger by imagining the worst remote possibility and then fixing it with something that has its own set of remote dangerous possibilities. No one can prove that the remotest thing wont happen so it must be protected against. Never mind that the solution is more failure prone and requires hundreds of times the maintenance and camouflages a dangerous area. The assumption that everybody knows nothing about the state of function of their pto cover results in a knee jerk yielding 99and44/100ths% penalty to prevent a bunch of people from being startled occasionaly. These startled people blame the spinning cover. - Cant you just hold it still? - Sure, but this application will suffer a net loss from that. There are costs; catalyzing complacency, reduced reliability, added maintenance and repair, risk of other ways to be startled, possible harm by chain whipping, higher and recurring monetary cost, higher energy use.

Letting an extremely reliable low inertia floating cover spin is nothing like hardwiring your fuses. It is like a ground wire ... doing nothing until needed.
==========================================================================================

I perceive from your last post that you speak from an industrial safety perspective. Mixing that broad category with a specific small scale cover application is going to introduce different decision points.
* A cover with hi inertia cannot be allowed to spin.
* A machine may be operated by various people and must not present any surprises.
* Sometimes in the industrial setting situations will be better controlled making it possible for small gains addressing extremely unlikely possibilities to be instituted with the sole cost being monetary - liability makes these worth it.
* There may be people around that shouldnt be there and havent a clue. Removing all danger is necessary so that the tourists can leave intact.

But as you said, education has to be a big part for the workers. Anytime there are a lot of people the chances and consequences for error multiply. Unfortunately tho, when exaggeration comes into the response in lieu of sober balance it causes extreme reactions with poor benefit ratio. A continuing cycle of this is not viable.
larry
 
/ PTO Drive Outer Housing Spinning Question #35  
Some appear to have such a grind and are blinded with this negative "safety police" label of theirs it gets in the way of smart common sense as opposed to the other kind.

That term "safety police" used negatively by some here grates on me. To get over it I just substitute "smart man" when I encounter it.:thumbsup:
 
/ PTO Drive Outer Housing Spinning Question #36  
My guess is if it yanked the chain off the plastic housing you probably just need to re-grease the shield bearing. 3 pumps per 8 hours of operation is how I generally do it.

The two I own have no grease points I'm aware of. Some mentioned maybe the ripped off ears indicates needing cleaning or lubing. However both mine ripped the ears off within literally minutes of brand new first time operation. Maybe they just are lousy ones, they are the same, kind of a yucky greenish dark yellow color..
 
/ PTO Drive Outer Housing Spinning Question #37  
The two I own have no grease points I'm aware of. Some mentioned maybe the ripped off ears indicates needing cleaning or lubing. However both mine ripped the ears off within literally minutes of brand new first time operation. Maybe they just are lousy ones, they are the same, kind of a yucky greenish dark yellow color..

Mine are all Frontier or John Deere. The dealership I buy my stuff from is not the greatest at assembly or doing the pre-delivery check, so when ever I get a new implement from them I go through the entire assembly section of the manual and through the maintenance and lubrication. For instance when they delivered my snow blower there was no grease in any of the bearings, the chain was not lubed but the gearbox was filled with oil just right.

Usually there are two plastic zerks not metal right below the safety shield, I will snap a picture of a couple of mine so you can see what they look like. Those ears really shouldn't come off as there should be very little rotational force.

Also do you start your implement at PTO speed, or low speed then rev up. I usually start my implements around 1200 RPM and then rev them up to 2500 (540PTO on my tractor). I will get some pics and post them for you.
 
/ PTO Drive Outer Housing Spinning Question #38  
The assumption that everybody knows nothing about the state of function of their pto cover results in a knee jerk yielding 99and44/100ths% penalty to prevent a bunch of people from being startled occasionaly.

That's not correct, the assumption is that many if not most don't check to ensure the shield spins freely prior to every use. Bearings do fail for a multitude of reasons and the conditions most tractors are operated in can definitely hasten failure rates.

I have never seen a pto cover fail to be easily stoppable from pto speed.

I take issue with exaggerating danger by imagining the worst remote possibility and then fixing it with something that has its own set of remote dangerous possibilities.

I understand personal experiences are valuable tools but your positions seems a little contradictory. You take issue with exaggeration of danger yet you appear to exaggerate the long term reliability of the device.

There may be people around that shouldnt be there and havent a clue. Removing all danger is necessary so that the tourists can leave intact.

This punctuates my point and again your views appears a little contradictory. In an industrial environment there's no question one has to be aware of that but don't you think that reasoning applies even more in the tractor implement market? Many buyers of PTO driven implements are your average property owner and there's no guarantee they've had any training or have any practical experience whatsoever with this type of equipment. Therefore there's a requirement for an idiot proof device to ensure the shield bearings are providing enough slip to prevent entanglement.


But as you said, education has to be a big part for the workers. Anytime there are a lot of people the chances and consequences for error multiply. Unfortunately tho, when exaggeration comes into the response in lieu of sober balance it causes extreme reactions with poor benefit ratio. A continuing cycle of this is not viable.
larry

Agree 100%, seen it all the time and it bugs me to no end but considering the market I think the chain is a good idea. Take the chipper unit I have for instance. There's considerable dirt, dust, sticks and debris which is blowing falling around the drive-line shield. It's not a stretch to envision something getting into where it shouldn't be and jamming the cover onto shaft or other eventualities which could reduce the bearings effectiveness. If the cover is spinning you'll not be the wiser of the any potential increased risk and to apply the "sober balance" test, lessening my, or my families, risk of being entangled in a PTO is something I'll gladly accept a little extra maintenance to achieve.
 
/ PTO Drive Outer Housing Spinning Question #39  
Usually there are two plastic zerks not metal right below the safety shield, I will snap a picture of a couple of mine so you can see what they look like. Those ears really shouldn't come off as there should be very little rotational force.

Also do you start your implement at PTO speed, or low speed then rev up. I usually start my implements around 1200 RPM and then rev them up to 2500 (540PTO on my tractor). I will get some pics and post them for you.

Well I'll be..found the little fake plastic grease zerks...the manual made no mention of them or lubing whatsoever. Turns out mine are two different brands but the same color, one is a Magdelana with useable plastic zerks...the other has no name and the plastic zerks are too small and useless, aren't large enough to couple into the grease gun, grease just oozes out around them.
 
/ PTO Drive Outer Housing Spinning Question #40  
I answered the 1st point of your first post on the basis of 50 years experience around pto implements. I have never seen a pto cover fail to be easily stoppable from pto speed. Even the steel ones dont pack enuf inertia to do harm. On 12 different pto implements ranging up to 50yrs old only one has had the cover removed - something Dad did because it was beyond his ability to fix damage to it I guess. All the others have their covers and altho most have some physical damage all of them have been maintenance free and still work by stopping with very low resistance -- and they all spin with the shaft so you have no excuse to forget something is going on that you should be attentive to.

I take issue with exaggerating danger by imagining the worst remote possibility and then fixing it with something that has its own set of remote dangerous possibilities.
larry

That's not correct, the assumption is that many if not most don't check to ensure the shield spins freely prior to every use. Bearings do fail for a multitude of reasons and the conditions most tractors are operated in can definitely hasten failure rates.

You cant put a PTO shaft on without it being obvious that the slip is working.


I understand personal experiences are valuable tools but your positions seems a little contradictory. You take issue with exaggeration of danger yet you appear to exaggerate the long term reliability of the device.
Its no exaggeration to say no failures in 50yrs. I call that fairly long term. I dont know why that appears to be an exaggeration. The last implements Iv purchased have shaft covers without chains. Im hoping the system is showing a self correction.
larry
 

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