Radioman, have you been watching me operate my cutter?


I have a cutter that's probably gone through 35 or 40 shearbolts. When the outside collar shears the bolt, it slings the two end bits of the bolt to kingdom come and spins on the center shaft. That spinning builds up heat and will eventually do some light scoring of the inner shaft because dirt, grease, metal shavings, etc. inside the joint works as a rolling abrasive. However, the cutter quits working and its sound changes dramatically, so the amount of spinning is normally limited to minimum.
Each time I've popped a bolt (I
always use grade 2), my outer collar's hole becomes slightly elongated to the point that it is now an ellipse instead of round. The hole in the center shaft is still round and tight. My ground is so uneven that it's easy to bottom out the stump jumper and blades. Also I have so many football sized hidden limestone rocks that pop up out of the ground and get hit by the mower, until I carry a half-dozen shearbolts with me on my tractor. This cutter is 10 years old and has had lots of abuse and lots of shearbolts.
So, I'd say it is possible to have minor damage to your shaft and collar from shearing even the softest bolts if you pop as many as me. The only way to prevent that is to go to a slipclutch. Personally, I think keeping a slipclutch adjusted is probably a bigger pain than changing shearbolts. I've never had a grade 2 shearbolt be "out of adjustment."
