Rebuilding a Terra-Dome home

   / Rebuilding a Terra-Dome home #1  

patanke

New member
Joined
Mar 15, 2012
Messages
4
Location
Sullivan Wisconsin
Tractor
ASV RC 60 Vermeer cx234
My wife and I purchased a Terra-Dome home last Sepember that was built in 1996-97. The previous owner was disabled and the home is in poor repair. However, we recognized the benefits of an energy efficient, indestructible home a Terra-Dome provides.

One of the wonderful things about a Terra-Dome is that it has "Great Bones, ie no mater what the inside looks like, the structure is sound and can be remade into the home of our dreams. While researching for the home purchase we found SamWalton's with help from patrickg 94 page thread about their Terra-Dome constructions. Their in-depth incite into the construction process pushed us over the edge on the purchase as we were able to see behind the dirt on the home, and visualize the needed repairs. Rather than hijacking their thread I figured I would start a new one to chronicle our rebuilding process, and I hope I can help others as much as Sam's thread helped us. Please do not take this tread as a Terra-Dome bash, it is merely a documentation of the processes that didn't work on our house, or our environment and our steps to rectify the situation.

The first picture is what the house looked like when built from the Terra-Dome website, the other pictures are what it looks like today. The water proofing process the original home owners used did not work. When asked they told us it was a single rolled on layer of Eco line with Benoite sheeting (Paraseal) all over the dome and that there was drain tile in the valleys. The pictures show some of the dozen leaks that are everywhere, both from the walls and ceiling.

Before anyone asks yes that is algae growing on in the corner, and interesting enough this leaking crack has a pencil mark around it and is marked leak under the plaster that has fallen off. It appears they also injected some sort of foam into the crack.

The exposed surfaces of the house are covered with an EFIS type stucco over 2 inches of rigid foam. Obviously water got behind this and it failed as the entire EFIS surface is separated and loose from the house.

Here is our initial plan to return our Terra-Dome to the snug dry condition it deserves. First we are excavating the entire roof and walls to the footing, injecting the cracks Hilti's CI 060 ep epoxy, spray foaming the exterior with closed cell poly urethane foam, and capping it with a sprayed layer of poly urea (bed liner material) then replacing the drain tile and dirt. We will move onto other parts of the house, however we expect the roof process to take most of the summer as we are doing almost all the work ourselves.

On a positive note, the house stayed work in t-shirt warm (50+ degrees) through this years Wisconsin winter with just 2 portable base board heaters since the furnace was junk, so when we get done we look forward to the low heating bills when we are done.
 

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   / Rebuilding a Terra-Dome home
  • Thread Starter
#2  
Today we started the excavation of the roof. Despite the claims I have seen that the Domes can support 80,000 pounds I was hesitant to park a full sized excavator on the roof. As it turns out we were able to get a great deal on a Vermeer CX234 Minni excavator with a 24 inch bucket and hydraulic thumb, that with our ASV RC60 is what we are using to strip the dirt.

The CX234 weighs about 7000 lbs and when parked upon the cracks shown in the previous post there was no noted movement. I had previously ordered a few of those plastic crack measuring things seen below to monitor the cracks over the winter. So I guess I could have gone bigger...

Today we got almost all the dirt removed from the sun/pool room which is a 28X14 partial dome. Hand shovel work will commence in the morning.

We found that there was only one inch of extruded poly styrene and some additional beaded poly styrene between the roof and the dirt. however there were large areas where no foam had been applied. The drain tile was buried in muddy gravel and no Geo-textile fabric was used to separate the dirt from the drain system. The tile was partially plugged with silt, but not enough significantly affect water flow. For the amount of leakage we have the dirt was remarkably dry. The bentonite sheeting (Paraseal) in many places was just a layer of plastic, as if all the clay had washed away, and in other places was a gooey mess. There is a black tar-like substance that has hardened directly on the cement.

The pictures are the muddy gravel with no barrier from the dirt, drain tile partly plugged, used Paraseal, the new toy, and the progress (hard to tell from this angle)
 

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   / Rebuilding a Terra-Dome home #3  
What a great project! You'll have a very nice home when it's done.

I'm wondering about the polyurethane spray on insulation layer. Seems like another problem waiting to happen. That's the material that is used around here on flat roofs and it is a problem if the membrane is punctured. I've dealt with it on homes I work on. The stuff becomes water logged and rots out the wood below it while losing any insulating value. I know it's closed cell, but it still fails if wet. Wouldn't blue board styrofoam be better? And covered with something that was not only water proof, but also mechanically strong enough to prevent a puncture from digging around up their, or plant roots, or whatever? I know bed liner urethane is water proof, but is it very resistant to punctures that will lead to insulation failure? Just asking as I don't know.

Keep the updates coming!
 
   / Rebuilding a Terra-Dome home #4  
Keep us posted. It looks like the usual fixer-upper save for being buried.
 
   / Rebuilding a Terra-Dome home
  • Thread Starter
#5  
What a great project! You'll have a very nice home when it's done.

I'm wondering about the polyurethane spray on insulation layer. Seems like another problem waiting to happen. That's the material that is used around here on flat roofs and it is a problem if the membrane is punctured. I've dealt with it on homes I work on. The stuff becomes water logged and rots out the wood below it while losing any insulating value. I know it's closed cell, but it still fails if wet. Wouldn't blue board styrofoam be better? And covered with something that was not only water proof, but also mechanically strong enough to prevent a puncture from digging around up their, or plant roots, or whatever? I know bed liner urethane is water proof, but is it very resistant to punctures that will lead to insulation failure? Just asking as I don't know.

Keep the updates coming!

I have considered putting a layer of poly-urea under the foam as well and still may do so, heck I even considered the belt and suspenders approach of using a fourth epdm pond liner layer over the partially back filled domes, i.e. all 4 domes with dirt to a single oblong dome then apply the pond liner preventing water from even getting to the valleys, but we were concerned about our ability to seal the penetrations. As far as we are concerned this is our last home, and I don't ever want to, or have to, think about roof leaks again when we get done.

For what its worth, the extruded poly styrene (blue board, well pink at out place) on the roof now feels like it is water logged, I'm not positive that it is, but I'll put a chunk on the driveway tomorrow and see if I can squeeze any water out of it by running it over.

Thank you Raspy for bringing it up I'll be attending spray foam school in the next month and I'll defiantly be probing the expert on the topic, and report back.
 

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