Homemade Mower

   / Homemade Mower #1  

TractorGuy

Elite Member
Joined
Sep 15, 2013
Messages
4,616
Location
N. FL
Tractor
John Deere 4310 CUT, Ford New Holland 575E Cab Backhoe (sold), John Deere F725 Front Mount Mower, Kubota LX3310 cab.
This is my Home Made Mower

I built the prototype for this mower over 20 years ago out of junk lawnmower parts. It is ground powered via a 4:10 to 1 Volvo rear axle turned up 90 degrees with a pulley bolted to the driveshaft flange. The power transfers from the wheels to the driveshaft flange through a 14" pulley. It is connected by belt to a shaft with a 6" pulley on top and a 12" pulley on the bottom. That pulley drives another 6" pulley that turns the center blade. The center blade shaft drives the other two blades.

The original version was 3 push mower decks welded together with the engines replaced by some blade shafts cut from a riding mower deck. The first transfer shaft was 5/8" mounted on bushings and I didn't expect it to last two laps around the yard. I just wanted it to last long enough to see if it would actually cut grass. It held up for 4 years.

The current version is over 15 years old. I made the deck from 11 gauge (1/8") steel. All the frame work is 3" channel iron. All the shaft bearings are mounted in 1" trailer hubs. I made the shafts with 1" stainless steel. They are keyed and threaded on the blade shafts. The blades are made from 2"x1/4" flat bar. It has a 60" width cut. I have never had to replace anything but the two idler bearings. All other belts and bearings are from the 15 year old build.


The torque multiplication is reversed so it isn't good for rough terrain or heavy grass like Pensacola Bahia. It works fine on fairly level ground with centipede or other tender types of grass.

This picture shows all the working parts. The blade shafts were updated after this pic was taken and the tongue was upgraded to 3" channel like the rest of the frame.
IM000781.JPG


 
   / Homemade Mower #3  
Much better than this style:

AxleMower.jpg

Bruce
 
   / Homemade Mower #4  
Nice job! I'll bet you had just as much fun doing the design/build as using it. I'm impressed!

Terry
 
   / Homemade Mower
  • Thread Starter
#5  
Nice job! I'll bet you had just as much fun doing the design/build as using it. I'm impressed!

Terry

It was actually instrumental in me getting my current job. Showing the photos of it helped convince the people I now work for that I could design and fabricate. I have been there 16 years now and became supervisor over the machine shop. I was an auto tech for 25+ years before that.
 
   / Homemade Mower #6  
Very impressive job. Did you happen to take any pictures along the way that you could post so we could oogle at the build?
 
   / Homemade Mower #7  
Bruce,
Is that mower yours? I saw the design in a farm publication around 50 years ago and always wondered if it was worth building.
 
   / Homemade Mower #8  
Much better than this style:

<img src="http://www.tractorbynet.com/forums/attachment.php?attachmentid=373678"/>

Bruce

That's the simplest design one can get. I wonder if the designer patented it?!? ;)
 
   / Homemade Mower #9  
Bruce,
Is that mower yours? I saw the design in a farm publication around 50 years ago and always wondered if it was worth building.

No, just an interesting photo I ran across on the internet some time ago.

Bruce
 
   / Homemade Mower #11  
Neat!
 
   / Homemade Mower #12  
In heaver grass, do the tires slip? My guess is on heaver or tougher grasses it is a power problem, or a slippage unless the blades are moving to slow? I realize there is a limit with a ground drive unit, but was just curious as to where you see the weak points, is/are?
 
   / Homemade Mower
  • Thread Starter
#13  
Very impressive job. Did you happen to take any pictures along the way that you could post so we could oogle at the build?
The original build was before I had a digital camera. I think I have pics in 35mm. I need to look back and see if I can find them to scan.
 
   / Homemade Mower
  • Thread Starter
#14  
In heaver grass, do the tires slip? My guess is on heaver or tougher grasses it is a power problem, or a slippage unless the blades are moving to slow? I realize there is a limit with a ground drive unit, but was just curious as to where you see the weak points, is/are?

The original prototype was too light and the tires would slip in heavy or wet grass. It hasn't done that with the heavy deck and I also liquid filled the tires for added traction. I have a few areas of thick Bahia where I will have to make more than one pass over to get a clean looking cut. I actually haven't calculated blade tip speed but you don't have to be moving very fast for them to be whirring.:) The tail wheels could use some improvement. Those are just the metal hub of some large casters that the rubber came off of. If I drag it over any soft bare ground they leave a trail. The only other weak point is like any finish type mower in that it won't work well on rough surfaces. I have a few pot holes in the yard it doesn't seem to mind but I can't take it up in our roadway easement where the surface is more irregular. The grass in that area is thick Pensacola Bahia also. It has enough short comings that I didn't think it was a marketable product but it works fine for my purpose.

The whole idea behind this was to pull it behind a car or truck and be in the AC with sounds playing. I had a dedicated Volvo 244 that I pulled it with for years. It saved my life the very first time I used it. I cut the yard then went up the driveway with it a few passes. When I parked it out by my shed I looked in the rear view mirror and saw a swarm of hornets attacking the mower. Turns out I went under their nest in my driveway and disturbed them. Seeing as I am allergic to bee stings they would have probably killed me had I been on the lawn tractor.
 
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